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Herman van der Kooij

Publications and source records attributed to Herman van der Kooij.

11 recordsLinked to original sources

Pellet-based 3D Printing of Soft Thermoplastic Elastomeric Membranes for Soft Robotic Applications

Additive Manufacturing (AM) is a promising solution for handling the complexity of fabricating soft robots. However, the AM of hyperelastic materials is still challenging with a limited material range. Within this work, pellet-based 3D printing of very soft thermoplastic elastomers (TPEs) was explored (down to Shore Hardness 00-30). Our results show that TPEs can have similar engineering stress and maximum elongation as Ecoflex OO-10. In addition, we 3D-printed airtight thin membranes (0.2-1.2 mm), which could inflate up to a stretch of 1320%. Combining the membrane's large expansion and softness with the 3D printing of hollow structures simplified the design of a bending actuator that can bend 180 degrees and reach a blocked force of 238 times its weight. In addition, by 3D printing TPE pellets and rigid filaments, the soft membrane could grasp objects by enveloping an object or as a sensorized sucker, which relied on the TPE's softness to conform to the object or act as a seal. In addition, the membrane of the sucker acted as a tactile sensor to detect an object before adhesion. These results suggest the feasibility of AM of soft robots using soft TPEs and membranes as a promising class of materials and sensorized actuators, respectively.

cs.RO

Neuromuscular Modeling for Locomotion with Wearable Assistive Robots -- A primer

Wearable assistive robots (WR) for the lower extremity are extensively documented in literature. Various interfaces have been designed to control these devices during gait and balance activities. However, achieving seamless and intuitive control requires accurate modeling of the human neuromusculoskeletal (NMSK) system. Such modeling enables WR to anticipate user intentions and determine the necessary joint assistance. Despite the existence of controllers interfacing with the NMSK system, robust and generalizable techniques across different tasks remain scarce. Designing these novel controllers necessitates the combined expertise of neurophysiologists, who understand the physiology of movement initiation and generation, and biomechatronic engineers, who design and control devices that assist movement. This paper aims to bridge the gaps between these fields by presenting a primer on key concepts and the current state of the science in each area. We present three main sections: the neuromechanics of locomotion, neuromechanical models of movement, and existing neuromechanical controllers used in WR. Through these sections, we provide a comprehensive overview of seminal studies in the field, facilitating collaboration between neurophysiologists and biomechatronic engineers for future advances in wearable robotics for locomotion.

cs.RO

Soft insoles for estimating 3D ground reaction forces using 3D printed foam-like sensors

Sensorized insoles provide a tool for gait studies and health monitoring during daily life. For users to accept such insoles they need to be comfortable and lightweight. Previous work has already demonstrated that estimation of ground reaction forces (GRFs) is possible with insoles. However, these are often assemblies of commercial components restricting design freedom and customization. Within this work, we investigate using four 3D-printed soft foam-like sensors to sensorize an insole. These sensors were combined with system identification of Hammerstein-Wiener models to estimate the 3D GRFs, which were compared to values from an instrumented treadmill as the golden standard. It was observed that the four sensors behaved in line with the expected change in pressure distribution during the gait cycle. In addition, the identified (personalized) Hammerstein-Wiener models showed the best estimation performance (on average RMS error 9.3%, R^2=0.85 and mean absolute error (MAE) 7%) of the vertical, mediolateral, and anteroposterior GRFs. Thereby showing that these sensors can estimate the resulting 3D force reasonably well. These results for nine participants were comparable to or outperformed other works that used commercial FSRs with machine learning. The identified models did decrease in estimation performance over time but stayed on average 11.35% RMS and 8.6% MAE after a week with the Hammerstein-Wiener model seeming consistent between days two and seven. These results show promise for using 3D-printed soft piezoresistive foam-like sensors with system identification to be a viable approach for applications that require softness, lightweight, and customization such as wearable (force) sensors.

cs.RO

3D Printed Proprioceptive Soft Fluidic Actuators with Graded Porosity

Integration of both actuation and proprioception into the robot body would provide actuation and sensing in a single integrated system. Within this work, a manufacturing approach for such actuators is investigated that relies on 3D printing for fabricating soft-graded porous actuators with piezoresistive sensing and identified models for strain estimation. By 3D printing, a graded porous structure consisting of a conductive thermoplastic elastomer both mechanical programming for actuation and piezoresistive sensing were realized. Whereas identified Wiener-Hammerstein (WH) models estimate the strain by compensating the nonlinear hysteresis of the sensorized actuator. Three actuator types were investigated, namely: a bending actuator, a contractor, and a three DoF bending segment (3DoF). The porosity of the contractors was shown to enable the tailoring of both the stroke and resistance change. Furthermore, the WH models could provide strain estimation with on average high fits (83%) and low RMS errors (6%) for all three actuators, which outperformed linear models significantly (76.2/9.4% fit/RMS error). These results indicate that an integrated manufacturing approach with both 3D printed graded porous structures and system identification can realize sensorized actuators that can be tailored through porosity for both actuation and sensing behavior but also compensate for the nonlinear hysteresis.

cs.RO

Adaptive Assistance with an Active and Soft Back-Support Exosuit to Unknown External Loads via Model-Based Estimates of Internal Lumbosacral Moments

State of the art controllers for back exoskeletons largely rely on body kinematics. This results in control strategies which cannot provide adaptive support under unknown external loads. We developed a neuromechanical model-based controller (NMBC) for a soft back exosuit, wherein assistive forces were proportional to the active component of lumbosacral joint moments, derived from real-time electromyography-driven models. The exosuit provided adaptive assistance forces with no a priori information on the external loading conditions. Across 10 participants, who stoop-lifted 5 and 15 kg boxes, our NMBC was compared to a non-adaptive virtual spring-based control(VSBC), in which exosuit forces were proportional to trunk inclination. Peak cable assistive forces were modulated across weight conditions for NMBC (5kg: 2.13 N/kg; 15kg: 2.82 N/kg) but not for VSBC (5kg: 1.92 N/kg; 15kg: 2.00 N/kg). The proposed NMBC strategy resulted in larger reduction of cumulative compression forces for 5 kg (NMBC: 18.2%; VSBC: 10.7%) and 15 kg conditions (NMBC: 21.3%; VSBC: 10.2%). Our proposed methodology may facilitate the adoption of non-hindering wearable robotics in real-life scenarios.

cs.RO

Feasible Wrench Set Computation for Legged Robots

During locomotion, legged robots interact with the ground by sequentially establishing and breaking contact. The interaction wrenches that arise from contact are used to steer the robot Center of Mass (CoM) and reject perturbations that make the system deviate from the desired trajectory and often make them fall. The feasibility of a given control target (desired CoM wrench or acceleration) is conditioned by the contact point distribution, ground friction, and actuation limits. In this work, we develop a method to compute the set of feasible wrenches that a legged robot can exert on its CoM through contact. The presented method can be used with any amount of non-co-planar contacts and takes into account actuation limits and limitations based on an inelastic contact model with Coulomb friction. This is exemplified with a planar biped model standing with the feet at different heights. Exploiting assumptions from the contact model, we explain how to compute the set of wrenches that are feasible on the CoM when the contacts remain in position as well as the ones that are feasible when some of the contacts are broken. Therefore, this method can be used to assess whether a switch in contact configuration is feasible while achieving a given control task. Furthermore, the method can be used to identify the directions in which the system is not actuated (i.e. a wrench cannot be exerted in those directions). We show how having a joint be actuated or passive can change the non-actuated wrench directions of a robot at a given pose using a spatial model of a lower-extremity exoskeleton. Therefore, this method is also a useful tool for the design phase of the system. This work presents a useful tool for the control and design of legged systems that extends on the current state of the art.

cs.RO

Identification of Hip and Knee Joint Impedance During the Swing Phase of Walking

Knowledge on joint impedance during walking in various conditions is relevant for clinical decision-making and the development of robotic gait trainers, leg prostheses, leg orthotics and wearable exoskeletons. Whereas ankle impedance during walking has been experimentally assessed, knee and hip joint impedance during walking have not been identified yet. Here we developed and evaluated a lower limb perturbator to identify hip, knee and ankle joint impedance during treadmill walking. The lower limb perturbator (LOPER) consists of an actuator connected to the thigh via rods. The LOPER allows to apply force perturbations to a free-hanging leg, while standing on the contralateral leg, with a bandwidth of up to 39 Hz. While walking in minimal impedance mode, the interaction forces between LOPER and the thigh were low (<5 N) and the effect on the walking pattern was smaller than the within-subject variability during normal walking. Using a non-linear multibody dynamical model of swing leg dynamics, the hip, knee and ankle joint impedance were estimated at three time points during the swing phase for nine subjects walking at a speed of 0.5 m/s. The identified model was well able to predict the experimental responses for the hip and knee, since the mean variance accounted (VAF) for was 99% and 96%, respectively. The ankle lacked a consistent response and the mean VAF of the model fit was only 77%, and therefore the estimated ankle impedance was not reliable. The averaged across-subjects stiffness varied between the three time points within 34-66 and 0-3.5 Nm/rad for the hip and knee joint respectively. The damping varied between 1.9-4.6 and 0.02-0.14 Nms/rad for hip and knee respectively. The developed LOPER has a negligible effect on the unperturbed walking pattern and allows to identify hip and knee impedance during the swing phase.

cs.RO

Neuromechanical model-based adaptive control of bi-lateral ankle exoskeletons: biological joint torque and electromyogram reduction across walking conditions

To enable the broad adoption of wearable robotic exoskeletons in medical and industrial settings, it is crucial they can adaptively support large repertoires of movements. We propose a new human-machine interface to simultaneously drive bilateral ankle exoskeletons during a range of 'unseen' walking conditions and transitions that were not used for establishing the control interface. The proposed approach used person-specific neuromechanical models to estimate biological ankle joint torques in real-time from measured electromyograms (EMGS) and joint angles. A low-level controller based on a disturbance observer translated biological torque estimates into exoskeleton commands. We call this 'neuromechanical model-based control' (NMBC). NMBC enabled six individuals to voluntarily control a bilateral ankle exoskeleton across six walking conditions, including all intermediate transitions, i.e., two walking speeds, each performed at three ground elevations, with no need for predefined torque profiles, nor a priori chosen neuromuscular reflex rules, or state machines as common in literature. A single subject case-study was carried out on a dexterous locomotion tasks involving moonwalking. NMBC always enabled reducing biological ankle torques, as well as eight ankle muscle EMGs both within (22% torque; 12% EMG) and between walking conditions (24% torque; 14% EMG) when compared to non-assisted conditions. Torque and EMG reductions in novel walking conditions indicated that the exoskeleton operated symbiotically, as exomuscles controlled by the operator's neuromuscular system. This opens new avenues for the systematic adoption of wearable robots as part of out-of-the-lab medical and occupational settings.

cs.RO

Direct 3D Printing of Soft Fluidic Actuators with Graded Porosity

New additive manufacturing methods are needed to realize more complex soft robots. One example is soft fluidic robotics, which exploits fluidic power and stiffness gradients. Porous structures are an interesting type for this approach, as they are flexible and allow for fluid transport. Within this work, the Infill-Foam (InFoam) is proposed to print structures with graded porosity by liquid rope coiling (LRC). By exploiting LRC, the InFoam method could exploit the repeatable coiling patterns to print structures. To this end, only the characterization of the relation between nozzle height and coil radius and the extruded length were necessary (at a fixed temperature). Then by adjusting the nozzle height and/or extrusion speed the porosity of the printed structure could be set. The InFoam method was demonstrated by printing porous structures using styrene-ethylene-butylene-styrene (SEBS) with porosities ranging from 46\% to 89\%. In compression tests, the cubes showed large changes in modulus (more than 200 times), density (-89\% compared to bulk), and energy dissipation. The InFoam method combined coiling and normal plotting to realize a large range of porosity gradients. This grading was exploited to realize rectangular structures with varying deformation patterns, which included twisting, contraction, and bending. Furthermore, the InFoam method was shown to be capable of programming the behavior of bending actuators by varying the porosity. Both the output force and stroke showed correlations similar to those of the cubes. Thus, the InFoam method can fabricate and program the mechanical behavior of a soft fluidic (porous) actuator by grading porosity.

cs.RO

Evaluation and comparison of SEA torque controllers in a unified framework

Series elastic actuators (SEA) with their inherent compliance offer a safe torque source for robots that are interacting with various environments, including humans. These applications have high requirements for the SEA torque controllers, both in the torque response as well as interaction behavior with its the environment. To differentiate state of the art torque controllers, this work is introducing a unifying theoretical and experimental framework that compares controllers based on their torque transfer behavior, their apparent impedance behavior, and especially the passivity of the apparent impedance, i.e. their interaction stability, as well as their sensitivity to sensor noise. We compare classical SEA control approaches such as cascaded PID controllers and full state feedback controllers with advanced controllers using disturbance observers, acceleration feedback and adaptation rules. Simulations and experiments demonstrate the trade-off between stable interactions, high bandwidths and low noise levels. Based on these tradeoffs, an application specific controller can be designed and tuned, based on desired interaction with the respective environment.

eess.SY

Haptic human-human interaction does not improve individual visuomotor adaptation

Haptic interaction between two humans, for example, a physiotherapist assisting a patient regaining the ability to grasp a cup, likely facilitates motor skill acquisition. Haptic human-human interaction has been shown to enhance individual performance improvement in a tracking task with a visuomotor rotation perturbation. These results are remarkable given that haptically assisting or guiding an individual rarely benefits their individual improvement when the assistance is removed. We, therefore, replicated a study that reported that haptic interaction between humans was beneficial for individual improvement for tracking a target in a visuomotor rotation perturbation. In addition, we tested the effect of more interaction time and a stronger haptic coupling between the partners on individual improvement in the same task. We found no benefits of haptic interaction on individual improvement compared to individuals who practised the task alone, independent of interaction time or interaction strength.

cs.HC