arXiv subjects

Imtiaz Ahmed

Publications and source records attributed to Imtiaz Ahmed.

At least 19 recordsLinked to original sources

arXiv2026

SENTINEL: A Multi-Pathway Architecture for Detecting Living-Off-the-Land APT Attacks on Windows Command Lines

Living-Off-the-Land (LOTL) is the dominant evasion technique of Advanced Persistent Threat (APT) actors, exploiting legitimate Windows utilities to conduct malicious operations without deploying custom malware and enabling state-sponsored campaigns to maintain persistent access within military and critical defense infrastructure for extended periods. Existing detection methods fail against obfuscated commands and multi-stage attack sequences, as demonstrated by the Volt Typhoon APT campaign, which maintained undetected access to U.S. critical infrastructure for over 18 months using exclusively signed Windows utilities. We present SENTINEL, a multi-pathway architecture integrating BERT-based semantic encoding, character-level CNN for obfuscation invariance, inter-command attention for multi-stage pattern recognition, and autoencoder-based anomaly scoring. Evaluated on a balanced Volt Typhoon benchmark derived from Microsoft and CISA threat intelligence advisories, SENTINEL achieves 92.0% accuracy on documented state-sponsored attack commands and 91.2% on obfuscated variants, compared to 74.0% and 72.0% for standalone BERT. Per-class analysis reveals that models achieving over 98% overall validation accuracy on imbalanced data exhibit only 44-58% malicious recall on balanced adversarial sets. Character-level processing contributes 5.6 percentage points of obfuscation invariance, and the 8.0 percentage point gap over augmentation-only baselines confirms structural architectural value beyond data-driven robustness alone.

cs.CR↗

arXiv2026

Calibrating the Digital Twin Channel: Statistics-Consistent Sim-to-Lab Adaptation for W-Band Industrial OFDM Links

Digital twins (DTs) can reduce over-the-air validation cost in industrial wireless networks, but their utility depends on the fidelity of the underlying channel twin (CT). At W-band, site-specific ray tracing captures deterministic propagation geometry, yet its channel frequency responses (CFRs) do not reproduce the small-scale impairments and capture-to-capture variability observed in laboratory orthogonal frequency-division multiplexing (OFDM) measurements above 90 GHz. This paper proposes Statistics-Consistent Sim-to-Lab Adaptation (SC-SLA), a calibration framework that improves the fidelity of a 95 GHz Sionna ray-traced CT toward that of the testbed by aligning the mean power delay profile (PDP), the distribution of root-mean-square delay spread ($τ_{\mathrm{rms}}$), and per-subcarrier statistics at 50 MHz sampling bandwidth. SC-SLA uses a generative adversarial network (GAN)-inspired, cycle-consistent architecture with ResNet generators and batch-level channel-statistics losses on the PDP, sub-band PDP, $τ_{\mathrm{rms}}$ moments and quantiles, and normalized mean-square error (NMSE) of the mean CFR-magnitude profile. The framework is non-adversarial and requires neither paired simulated/measured samples nor discriminators. On held-out 95 GHz data, SC-SLA reduces the $τ_{\mathrm{rms}}$ Kolmogorov-Smirnov (KS) statistic from 0.86 to 0.050 relative to the impairment-augmented ray-traced input, and by 44% (from 0.089 to 0.050) relative to the strongest of four supervised baselines (FCNN, CNN1D, BiLSTM, and UNet1D). Without retraining, the same checkpoint also generalizes to 92-94 GHz carriers, where it achieves the lowest PDP and CFR-magnitude errors among all baselines while reducing the $τ_{\mathrm{rms}}$-distribution mismatch relative to the uncalibrated twin.

eess.SP↗

arXiv2026

XCT-SAM: Sequential Parameter-Efficient Domain Adaptation of SAM for Industrial XCT Defect Segmentation

Defect segmentation in additive manufacturing (AM) X-ray computed tomography (XCT) images remains challenging due to severe class imbalance and large distribution shifts across scan conditions. Although recent foundation models such as the Segment Anything Model (SAM) provide strong general-purpose segmentation priors, their natural-image pre-training transfers poorly to the AM XCT domain, where defects appear as subtle non-semantic microstructural anomalies. Moreover, adapting SAM to the AM domain is further limited by the large domain gap and scarcity of labeled real XCT data. We present XCT-SAM, a sequential parameter-efficient adaptation framework for AM XCT defect segmentation. Instead of adapting SAM directly from natural images to XCT data, we first fine-tune Conv-LoRA adapters on an alloy-microstructure dataset and subsequently transfer the adapted model to XCT images, progressively bridging the domain gap. Using Conv-LoRA adapters with rank r=2, the framework injects convolutional spatial inductive bias into SAM's backbone while training approximately 4.15M parameters and keeping over 99% of the model frozen. We evaluate XCT-SAM on out-of-distribution CycleGAN-XCT benchmarks and real-world NIST XCT scans. Across both settings, XCT-SAM consistently outperforms zero-shot SAM and other domain-adapted SAM baselines, achieving the best overall IoU and Dice scores. These results demonstrate the effectiveness of intermediate domain adaptation with parameter-efficient adapters for industrial XCT defect segmentation. The source code is publicly available at https://github.com/Mahedi-61/XCT-SAM.git

cs.CV↗

arXiv2026

Binary Gaussian Copula Synthesis: an LLM-powered data augmentation framework for early dialysis prediction in chronic kidney disease

Only a small fraction of patients with chronic kidney disease (CKD) progress to dialysis, creating severe class imbalance that limits the performance of machine learning models for early dialysis prediction. This challenge is compounded by the binary structure of electronic health record (EHR) data, for which most existing augmentation methods were not designed. We propose Binary Gaussian Copula Synthesis (BGCS), a two-stage data augmentation method tailored to binary clinical data. BGCS first generates synthetic minority-class samples using a Gaussian copula framework that explicitly models pairwise dependencies among binary features, then applies a fine-tuned GPT-2 classifier to filter out clinically implausible samples before training. We evaluated BGCS on a real-world EHR dataset of 15,169 patients with CKD from West Virginia collected between 2008 and 2022, benchmarking it against SMOTE, CTGAN, and standard Gaussian Copula across four machine learning classifiers over 25 independent runs. BGCS consistently outperformed all comparison methods, achieving the highest minority-class recall for 90-day dialysis prediction, with median values ranging from 0.78 to 0.87 across classifiers, and the strongest distributional fidelity to real data, with a mean p-value of 0.68 across features. The best-performing BGCS-augmented model was integrated into an interpretable decision tree-based clinical decision support system for dialysis risk stratification, with electrolyte imbalances, cardiovascular comorbidities, and renal monitoring indicators emerging as the most influential predictive features. These findings suggest that augmentation methods designed for the structural properties of binary EHR data can meaningfully improve early dialysis risk prediction and support the development of interpretable clinical decision-support tools for CKD care.

stat.AP↗

arXiv2026

STRIDe: Cross-Coupled STT-MRAM Enabling Robust In-Memory-Computing for Deep Neural Network Accelerators

As deep neural network (DNN) models are growing exponentially in size, their deployment on resource-constrained edge platforms is becoming increasingly challenging. In-memory-computing (IMC) with non-volatile memories (NVMs) has emerged as a potential solution by virtue of its higher energy efficiency compared to standard DNN hardware platforms. Amongst various NVMs, STT-MRAM is highly promising owing to its high endurance and other benefits. However, their IMC implementation is challenging because of their inherently low distinguishability. This issue is exacerbated due to array non-idealities and process-variations, leading to poor IMC robustness and severe inference accuracy degradation. To address this problem, we propose STRIDe - STT-MRAM-based IMC leveraging cross-coupling action to boost the bitcell-level high-to-low current ratio to up to 8000. We propose two flavors of STRIDe designs, both offering robust IMC for inputs and weights in {-1, 1}(XNOR-IMC) and {0, 1}(AND-IMC) regime. Our evaluations for STRIDe arrays show up to 3.86x and 1.77x sense margin (SM) improvement for XNOR-IMC and AND-IMC, respectively, and up to 27.6% read disturb margin (RDM) improvement over standard MRAM-IMC designs. The enhanced robustness of STRIDe translates to near-software inference accuracies (considering crossbar non-idealities and process variations) for ResNet18 BNN and 4-bit DNN trained on CIFAR10 dataset. We observe accuracy improvements of up to 70% (for BNN) and up to 35%(for 4-bit DNN) over standard MRAM designs, albeit with some energy-area-latency penalty.

cs.ET↗

arXiv2026

Digital-Twin Empowered Deep Reinforcement Learning For Site-Specific Radio Resource Management in NextG Wireless Aerial Corridor

Joint base station (BS) association and beam selection in multi-UAV aerial corridors constitutes a challenging radio resource management (RRM) problem. It is driven by high-dimensional action spaces, need for substantial overhead to acquire global channel state information (CSI), rapidly varying propagation channels, and stringent latency requirements. Conventional combinatorial optimization methods, while near-optimal, are computationally prohibitive for real-time operation in such dynamic environments. While learning-based approaches can mitigate computational complexity and CSI overhead, the need for extensive site-specific (SS) datasets for model training remains a key challenge. To address these challenges, we develop a Digital Twin (DT)-enabled two-stage optimization framework that couples physics-based beam gain modeling with DRL for scalable online decision-making. In the first stage, a channel twin (CT) is constructed using a high-fidelity ray-tracing solver with geo-spatial contexts, and network information to capture SS propagation characteristics, and dual annealing algorithm is employed to precompute optimal transmission beam directions. In the second stage, a Multi-Head Proximal Policy Optimization (MH-PPO) agent, equipped with a scalable multi-head actor-critic architecture, is trained on the DT-generated channel dataset to directly map complex channel and beam states to jointly execute UAV-BS-beam association decisions. The proposed PPO agent achieves a 44%-121% improvement over DQN and 249%-807% gain over traditional heuristic based optimization schemes in a dense UAV scenario, while reducing inference latency by several orders of magnitude. These results demonstrate that DT-driven training pipelines can deliver high-performance, low-latency RRM policies tailored to SS deployments suitable for real-time resource management in next-generation aerial corridor networks.

eess.SP↗

arXiv2025

Towards Efficient Real-Time Video Motion Transfer via Generative Time Series Modeling

Motion Transfer is a technique that synthesizes videos by transferring motion dynamics from a driving video to a source image. In this work we propose a deep learning-based framework to enable real-time video motion transfer which is critical for enabling bandwidth-efficient applications such as video conferencing, remote health monitoring, virtual reality interaction, and vision-based anomaly detection. This is done using keypoints which serve as semantically meaningful, compact representations of motion across time. To enable bandwidth savings during video transmission we perform forecasting of keypoints using two generative time series models VRNN and GRU-NF. The predicted keypoints are transformed into realistic video frames using an optical flow-based module paired with a generator network, thereby enabling efficient, low-frame-rate video transmission. Based on the application this allows the framework to either generate a deterministic future sequence or sample a diverse set of plausible futures. Experimental results demonstrate that VRNN achieves the best point-forecast fidelity (lowest MAE) in applications requiring stable and accurate multi-step forecasting and is particularly competitive in higher-uncertainty, multi-modal settings. This is achieved by introducing recurrently conditioned stochastic latent variables that carry past contexts to capture uncertainty and temporal variation. On the other hand the GRU-NF model enables richer diversity of generated videos while maintaining high visual quality. This is realized by learning an invertible, exact-likelihood mapping between the keypoints and their latent representations which supports rich and controllable sampling of diverse yet coherent keypoint sequences. Our work lays the foundation for next-generation AI systems that require real-time, bandwidth-efficient, and semantically controllable video generation.

cs.CV↗

arXiv2025

SD-CGAN: Conditional Sinkhorn Divergence GAN for DDoS Anomaly Detection in IoT Networks

The increasing complexity of IoT edge networks presents significant challenges for anomaly detection, particularly in identifying sophisticated Denial-of-Service (DoS) attacks and zero-day exploits under highly dynamic and imbalanced traffic conditions. This paper proposes SD-CGAN, a Conditional Generative Adversarial Network framework enhanced with Sinkhorn Divergence, tailored for robust anomaly detection in IoT edge environments. The framework incorporates CTGAN-based synthetic data augmentation to address class imbalance and leverages Sinkhorn Divergence as a geometry-aware loss function to improve training stability and reduce mode collapse. The model is evaluated on exploitative attack subsets from the CICDDoS2019 dataset and compared against baseline deep learning and GAN-based approaches. Results show that SD-CGAN achieves superior detection accuracy, precision, recall, and F1-score while maintaining computational efficiency suitable for deployment in edge-enabled IoT environments.

cs.LG↗

arXiv2025

Boosting Predictive Performance on Tabular Data through Data Augmentation with Latent-Space Flow-Based Diffusion

Severe class imbalance is common in real-world tabular learning, where rare but important minority classes are essential for reliable prediction. Existing generative oversampling methods such as GANs, VAEs, and diffusion models can improve minority-class performance, but they often struggle with tabular heterogeneity, training stability, and privacy concerns. We propose a family of latent-space, tree-driven diffusion methods for minority oversampling that use conditional flow matching with gradient-boosted trees as the vector-field learner. The models operate in compact latent spaces to preserve tabular structure and reduce computation. We introduce three variants: PCAForest, which uses linear PCA embedding; EmbedForest, which uses a learned nonlinear embedding; and AttentionForest, which uses an attention-augmented embedding. Each method couples a GBT-based flow with a decoder back to the original feature space. Across 11 datasets from healthcare, finance, and manufacturing, AttentionForest achieves the best average minority recall while maintaining competitive precision, calibration, and distributional similarity. PCAForest and EmbedForest reach similar utility with much faster generation, offering favorable accuracy-efficiency trade-offs. Privacy evaluated with nearest-neighbor distance ratio and distance-to-closest-record is comparable to or better than the ForestDiffusion baseline. Ablation studies show that smaller embeddings tend to improve minority recall, while aggressive learning rates harm stability. Overall, latent-space, tree-driven diffusion provides an efficient and privacy-aware approach to high-fidelity tabular data augmentation under severe class imbalance.

cs.LG↗

arXiv2025

KANGURA: Kolmogorov-Arnold Network-Based Geometry-Aware Learning with Unified Representation Attention for 3D Modeling of Complex Structures

Microbial Fuel Cells (MFCs) offer a promising pathway for sustainable energy generation by converting organic matter into electricity through microbial processes. A key factor influencing MFC performance is the anode structure, where design and material properties play a crucial role. Existing predictive models struggle to capture the complex geometric dependencies necessary to optimize these structures. To solve this problem, we propose KANGURA: Kolmogorov-Arnold Network-Based Geometry-Aware Learning with Unified Representation Attention. KANGURA introduces a new approach to three-dimensional (3D) machine learning modeling. It formulates prediction as a function decomposition problem, where Kolmogorov-Arnold Network (KAN)- based representation learning reconstructs geometric relationships without a conventional multi- layer perceptron (MLP). To refine spatial understanding, geometry-disentangled representation learning separates structural variations into interpretable components, while unified attention mechanisms dynamically enhance critical geometric regions. Experimental results demonstrate that KANGURA outperforms over 15 state-of-the-art (SOTA) models on the ModelNet40 benchmark dataset, achieving 92.7% accuracy, and excels in a real-world MFC anode structure problem with 97% accuracy. This establishes KANGURA as a robust framework for 3D geometric modeling, unlocking new possibilities for optimizing complex structures in advanced manufacturing and quality-driven engineering applications.

cs.AI↗

arXiv2025

Digital-Twin Empowered Site-Specific Radio Resource Management in 5G Aerial Corridor

Base station (BS) association and beam selection in multi-cell drone corridor networks present unique challenges due to the high altitude, mobility and three-dimensional movement of drones. These factors lead to frequent handovers and complex beam alignment issues, especially in environments with dense BS deployments and varying signal conditions. To address these challenges, this paper proposes a channel-twin (CT) enabled resource-allocation framework for drone-corridor communications, where the CT constitutes the radio-channel component of a broader digital-twin (DT) environment. The CT supplies high-fidelity channel-state information (CSI), which drives a two-stage optimization procedure. In Stage 1, array-level beamforming weights at each BS are selected to maximize antenna gain. In Stage 2, the framework jointly optimizes drone-BS-beam associations at discrete corridor way-points to maximize end-to-end throughput. Simulation results confirm that the CT-driven strategy delivers significant throughput gains over baseline methods across diverse operating scenarios, validating the effectiveness of integrating precise digital-twin channel models with cross-layer resource optimization.

cs.IT↗

arXiv2025

LNUCB-TA: Linear-nonlinear Hybrid Bandit Learning with Temporal Attention

Existing contextual multi-armed bandit (MAB) algorithms fail to effectively capture both long-term trends and local patterns across all arms, leading to suboptimal performance in environments with rapidly changing reward structures. They also rely on static exploration rates, which do not dynamically adjust to changing conditions. To overcome these limitations, we propose LNUCB-TA, a hybrid bandit model integrating a novel nonlinear component (adaptive k-Nearest Neighbors (k-NN)) for reducing time complexity, alongside a global-and-local attention-based exploration mechanism. Our approach uniquely combines linear and nonlinear estimation techniques, with the nonlinear module dynamically adjusting k based on reward variance to enhance spatiotemporal pattern recognition. This reduces the likelihood of selecting suboptimal arms while improving reward estimation accuracy and computational efficiency. The attention-based mechanism ranks arms by past performance and selection frequency, dynamically adjusting exploration and exploitation in real time without requiring manual tuning of exploration rates. By integrating global attention (assessing all arms collectively) and local attention (focusing on individual arms), LNUCB-TA efficiently adapts to temporal and spatial complexities. Empirical results show LNUCB-TA significantly outperforms state-of-the-art linear, nonlinear, and hybrid bandits in cumulative and mean reward, convergence, and robustness across different exploration rates. Theoretical analysis further confirms its reliability with a sub-linear regret bound.

stat.ML↗

arXiv2025

LLM-Integrated Digital Twins for Hierarchical Resource Allocation in 6G Networks

Next-generation (NextG) wireless networks are expected to require intelligent, scalable, and context-aware radio resource management (RRM) to support ultra-dense deployments, diverse service requirements, and dynamic network conditions. Digital twins (DTs) offer a powerful tool for network management by creating high-fidelity virtual replicas that model real-time network behavior, while large language models (LLMs) enhance decision-making through their advanced generalization and contextual reasoning capabilities. This article proposes LLM-driven DTs for network optimization (LLM-DTNet), a hierarchical framework that integrates multi-layer DT architectures with LLM-based orchestration to enable adaptive, real-time RRM in heterogeneous NextG networks. We present the fundamentals and design considerations of LLM-DTNet while discussing its effectiveness in proactive and situation-aware network management across terrestrial and non-terrestrial applications. Furthermore, we highlight key challenges, including scalable DT modeling, secure LLM-DT integration, energy-efficient implementations, and multimodal data processing, shaping future advancements in NextG intelligent wireless networks.

eess.SP↗

arXiv2025

From Automation to Autonomy in Smart Manufacturing: A Bayesian Optimization Framework for Modeling Multi-Objective Experimentation and Sequential Decision Making

Discovering novel materials with desired properties is essential for driving innovation. Industry 4.0 and smart manufacturing have promised transformative advances in this area through real-time data integration and automated production planning and control. However, the reliance on automation alone has often fallen short, lacking the flexibility needed for complex processes. To fully unlock the potential of smart manufacturing, we must evolve from automation to autonomous systems that go beyond rigid programming and can dynamically optimize the search for solutions. Current discovery approaches are often slow, requiring numerous trials to find optimal combinations, and costly, particularly when optimizing multiple properties simultaneously. This paper proposes a Bayesian multi-objective sequential decision-making (BMSDM) framework that can intelligently select experiments as manufacturing progresses, guiding us toward the discovery of optimal design faster and more efficiently. The framework leverages sequential learning through Bayesian Optimization, which iteratively refines a statistical model representing the underlying manufacturing process. This statistical model acts as a surrogate, allowing for efficient exploration and optimization without requiring numerous real-world experiments. This approach can significantly reduce the time and cost of data collection required by traditional experimental designs. The proposed framework is compared with traditional DoE methods and two other multi-objective optimization methods. Using a manufacturing dataset, we evaluate and compare the performance of these approaches across five evaluation metrics. BMSDM comprehensively outperforms the competing methods in multi-objective decision-making scenarios. Our proposed approach represents a significant leap forward in creating an intelligent autonomous platform capable of novel material discovery.

cs.LG↗

arXiv2025

Confidence Adjusted Surprise Measure for Active Resourceful Trials (CA-SMART): A Data-driven Active Learning Framework for Accelerating Material Discovery under Resource Constraints

Accelerating the discovery and manufacturing of advanced materials with specific properties is a critical yet formidable challenge due to vast search space, high costs of experiments, and time-intensive nature of material characterization. In recent years, active learning, where a surrogate machine learning (ML) model mimics the scientific discovery process of a human scientist, has emerged as a promising approach to address these challenges by guiding experimentation toward high-value outcomes with a limited budget. Among the diverse active learning philosophies, the concept of surprise (capturing the divergence between expected and observed outcomes) has demonstrated significant potential to drive experimental trials and refine predictive models. Scientific discovery often stems from surprise thereby making it a natural driver to guide the search process. Despite its promise, prior studies leveraging surprise metrics such as Shannon and Bayesian surprise lack mechanisms to account for prior confidence, leading to excessive exploration of uncertain regions that may not yield useful information. To address this, we propose the Confidence-Adjusted Surprise Measure for Active Resourceful Trials (CA-SMART), a novel Bayesian active learning framework tailored for optimizing data-driven experimentation. On a high level, CA-SMART incorporates Confidence-Adjusted Surprise (CAS) to dynamically balance exploration and exploitation by amplifying surprises in regions where the model is more certain while discounting them in highly uncertain areas. We evaluated CA-SMART on two benchmark functions (Six-Hump Camelback and Griewank) and in predicting the fatigue strength of steel. The results demonstrate superior accuracy and efficiency compared to traditional surprise metrics, standard Bayesian Optimization (BO) acquisition functions and conventional ML methods.

cs.LG↗

arXiv2025

In-Situ Melt Pool Characterization via Thermal Imaging for Defect Detection in Directed Energy Deposition Using Vision Transformers

Directed Energy Deposition (DED) offers significant potential for manufacturing complex and multi-material parts. However, internal defects such as porosity and cracks can compromise mechanical properties and overall performance. This study focuses on in-situ monitoring and characterization of melt pools associated with porosity, aiming to improve defect detection and quality control in DED-printed parts. Traditional machine learning approaches for defect identification rely on extensive labeled datasets, often scarce and expensive to generate in real-world manufacturing. To address this, our framework employs self-supervised learning on unlabeled melt pool data using a Vision Transformer-based Masked Autoencoder (MAE) to produce highly representative embeddings. These fine-tuned embeddings are leveraged via transfer learning to train classifiers on a limited labeled dataset, enabling the effective identification of melt pool anomalies. We evaluate two classifiers: (1) a Vision Transformer (ViT) classifier utilizing the fine-tuned MAE Encoder's parameters and (2) the fine-tuned MAE Encoder combined with an MLP classifier head. Our framework achieves overall accuracy ranging from 95.44% to 99.17% and an average F1 score exceeding 80%, with the ViT Classifier slightly outperforming the MAE Encoder Classifier. This demonstrates the scalability and cost-effectiveness of our approach for automated quality control in DED, effectively detecting defects with minimal labeled data.

cs.CV↗

arXiv2025

Digital Twin Enabled Site Specific Channel Precoding: Over the Air CIR Inference

This paper investigates the significance of designing a reliable, intelligent, and true physical environment-aware precoding scheme by leveraging an accurately designed channel twin model to obtain realistic channel state information (CSI) for cellular communication systems. Specifically, we propose a fine-tuned multi-step channel twin design process that can render CSI very close to the CSI of the actual environment. After generating a precise CSI, we execute precoding using the obtained CSI at the transmitter end. We demonstrate a two-step parameters' tuning approach to design channel twin by ray tracing (RT) emulation, then further fine-tuning of CSI by employing an artificial intelligence (AI) based algorithm can significantly reduce the gap between actual CSI and the fine-tuned digital twin (DT) rendered CSI. The simulation results show the effectiveness of the proposed novel approach in designing a true physical environment-aware channel twin model.

eess.SP↗

arXiv2024

A Data-Efficient Sequential Learning Framework for Melt Pool Defect Classification in Laser Powder Bed Fusion

Ensuring the quality and reliability of Metal Additive Manufacturing (MAM) components is crucial, especially in the Laser Powder Bed Fusion (L-PBF) process, where melt pool defects such as keyhole, balling, and lack of fusion can significantly compromise structural integrity. This study presents SL-RF+ (Sequentially Learned Random Forest with Enhanced Sampling), a novel Sequential Learning (SL) framework for melt pool defect classification designed to maximize data efficiency and model accuracy in data-scarce environments. SL-RF+ utilizes RF classifier combined with Least Confidence Sampling (LCS) and Sobol sequence-based synthetic sampling to iteratively select the most informative samples to learn from, thereby refining the model's decision boundaries with minimal labeled data. Results show that SL-RF+ outperformed traditional machine learning models across key performance metrics, including accuracy, precision, recall, and F1 score, demonstrating significant robustness in identifying melt pool defects with limited data. This framework efficiently captures complex defect patterns by focusing on high-uncertainty regions in the process parameter space, ultimately achieving superior classification performance without the need for extensive labeled datasets. While this study utilizes pre-existing experimental data, SL-RF+ shows strong potential for real-world applications in pure sequential learning settings, where data is acquired and labeled incrementally, mitigating the high costs and time constraints of sample acquisition.

cs.LG↗