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Ioannis Koureas

Publications and source records attributed to Ioannis Koureas.

3 recordsLinked to original sources

The key to the enhanced performance of slab-like topologically interlocked structures with non-planar blocks

Topologically interlocked structures are assemblies of interlocking blocks that hold together solely through contact. Such structures have been shown to exhibit high strength, energy dissipation, and crack arrest properties. Recent studies on topologically interlocked structures have shown that both the peak strength and work-to-failure saturate with increasing friction coefficient. However, this saturated structural response is only achievable with nonphysically high values of the friction coefficient. For beam-like topologically interlocked structures, non-planar blocks provide an alternate approach to reach similar structural response with friction properties of commonly used materials. It remains unknown whether non-planar blocks have similar effects for slab-like assemblies, and what the achievable structural properties are. Here, we consider slab-like topologically interlocked structures and show, using numerical simulations, that non-planar blocks with wave-like surfaces allow for saturated response capacity of the structure with a realistic friction coefficient. We further demonstrate that non-planar morphologies cause a non-linear scaling of the work-to-failure with peak strength and result in significant improvements of the work-to-failure and ultimate deflection - values that cannot be attained with planar-faced blocks. Finally, we show that the key morphology parameter responsible for the enhanced performance of non-planar blocks with wave-like surfaces is the local angle of inclination at the hinging points of the loaded block. These findings shed new light on topologically interlocked structures with non-planar blocks, allowing for a better understanding of their strengths and energy absorption.

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Beam-like topologically interlocked structures with hierarchical interlocking

Topologically interlocked materials and structures, which are assemblies of unbonded interlocking building blocks, are promising concepts for versatile structural applications. They have been shown to exhibit exceptional mechanical properties, including outstanding combinations of stiffness, strength, and toughness, beyond those achievable with common engineering materials. Recent work has established a theoretical upper limit for the strength and toughness of beam-like topologically interlocked structures. However, this theoretical limit is only achievable for structures with unrealistically high friction coefficients; therefore, it remains unknown whether it is achievable in actual structures. Here, we demonstrate that a hierarchical approach for topological interlocking, inspired by biological systems, overcomes these limitations and provides a path toward optimized mechanical performance. We consider beam-like topologically interlocked structures that present a sinusoidal surface morphology with controllable amplitude and wavelength and examine the properties of the structures using numerical simulations. The results show that the presence of surface morphologies increases the effective frictional strength of the interfaces and, if well-designed, enables us to reach the theoretical limit of the structural carrying capacity with realistic friction coefficients. Furthermore, we observe that the contribution of the surface morphology to the effective friction coefficient of the interface is well described by a criterion combining the surface curvature and surface gradient. Our study demonstrates the ability to architecture the surface morphology in beam-like topological interlocked structures to significantly enhance its structural performance.

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On the failure of beam-like topologically interlocked structures

Topologically interlocked structures are architectured by fitting together blocks that are constrained geometrically through contact and friction by their neighboring blocks. As long as the frictional strength is nowhere exceeded, the blocks stick against each other, allowing for large rotations. Once the interfacial stresses exceed the frictional strength, relative sliding between the blocks alters the structure's mechanical response. Improving the structural performance, precisely the strength and the toughness, has been one of the main focal points in the literature. However, many fundamental questions regarding the role and effect of the interface mechanisms (stick and slip) and rotation of the blocks have not been addressed yet. Here, we carry out a parametric analysis to understand the effect of Young's modulus, friction coefficient and geometry of the blocks on the dominance of the stick or slip governed mechanism. We combine analytical and computational tools to analyze the failure mechanisms and the response capacities of beam-like topologically interlocked structures. This is achieved using a finite element method coupled with a penalty-based approach for enforcing contact constraints along interfaces. We show that the combination of the structure's height and the friction coefficient controls whether the failure mechanism is slip-governed or stick-governed. Furthermore, we demonstrate that the sticking mechanism across all interfaces along with the rotation of the blocks dictates a saturation level to the mechanical performance of a given structure irrespective of geometric and material properties. This provides a theoretical upper bound for the structural response of topologically interlocked structures and establishes a theoretical benchmark of achievable performance.

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