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James Q Feng

Publications and source records attributed to James Q Feng.

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A study of pendular liquid bridge between two equal solid spheres

Pendular liquid bridges with concave meridians between two equal rigid spheres are mathematically studied emphasizing some less analyzed facts in the literature. Discrepancies from the numerical solution of the Young-Laplace equation are examined among typical simplifying approximations and a few curve-fitting formulas. An in-depth analysis is provided about the important role of separation distance between spheres played in pendular ring formation via capillary condensation at a given relative humidity and the strength of subsequent capillary forces. For most practical situations, the toroidal approximation could be reasonably accurate (especially with diminishing separation distance) and provide valuable mathematical insights at least in a qualitative sense with its relatively simple analytical formulas. Using the elliptic meridional profile generally offers more accurate approximations, but with such complicated analytical formulas that it would limit its convenience for practical applications. With a few examples, the present study shows that curve-fitting formulas cannot be perfect and, by their approximative nature, would always leave room for improvements; therefore, care should be taken when applying curve-fitting formulas, to avoid undesirable errors

physics.flu-dyn

Mist Generation Behavior in Ultrasonic Atomizer for Aerosol Jet Printing

Continuous ultrasonic atomization in a closed chamber is expected to generate a mist with an equilibrium droplet concentration and size distribution. Such a mist of microdroplets with controllable mist density has been used for Aerosol Jet printing in the fabrication of a variety of additively manufactured microscale devices. Despite many unique capabilities demonstrated with the Aerosol Jet printing technology, its ultrasonic atomization behavior appears to be rather sensitive to the ink properties with gaps in our understanding of the fundamental physics underlying its operation. In this work, we investigate some basic mechanisms in the Aerosol Jet ultrasonic atomizer with a lumped-parameter kinetic coagulation model for highly concentrated mist. To mitigate the difficulty with unavailable knowledge about the complex turbulent flow inside the atomizer chamber, we present results for several orders of magnitude of the turbulent energy dissipation rates in order to examine a range of possibilities. The same approach is taken for analyzing the scavenging effect of the swirling bulk liquid. Our results also demonstrate the theoretical possibility for achieving a mist saturation condition where the mist output from the atomizer can become insensitive to process variables. As observed in experiments, such a saturated mist is highly desirable for Aerosol Jet printing with maximized and well-controlled throughput in additive manufacturing.

physics.flu-dyn