arXiv subjects

James R. Renzas

Publications and source records attributed to James R. Renzas.

3 recordsLinked to original sources

arXiv2025

Directional atomic layer etching of MgO-doped lithium niobate using Br-based plasma

Lithium niobate (LiNbO$_3$, LN) is a nonlinear optical material of high interest for integrated photonics with applications ranging from optical communications to quantum information processing. The performance of on-chip devices based on thin-film lithium niobate (TFLN) is presently limited by fabrication imperfections such as sidewall surface roughness and geometry inhomogeneities over the chip. Atomic layer etching (ALE) could potentially be used to overcome these difficulties. Although an isotropic ALE process for LN has been reported, performing LN fabrication completely with ALE faces several challenges, including the lack of a directional ALE process for pattern transfer and the redeposition of involatile compounds. Here, we report a directional ALE process for LN consisting of sequential exposures of HBr/BCl$_3$/Ar plasma for surface modification and Ar plasma for removal. The HBr chemistry is found to decrease redeposition compared to F- and Cl-based plasmas, which we attribute to the higher vapor pressures of Br-based products. A grating pattern etched entirely by the process (total etch depth of 220 nm) exhibits no aspect ratio dependent etching (ARDE) down to the smallest tested gap of 150 nm, in contrast to ion milling in which ARDE manifests even at 300 nm gaps for the same etch depth. The HBr plasma chemistry is also found to support an isotropic process consisting of sequential exposures of H$_2$ plasma and HBr/BCl$_3$/Ar plasma. These processes could be used together to perform the complete fabrication process for TFLN devices, eliminating imperfections arising from ion milling.

cond-mat.mtrl-sci↗

arXiv2024

Isotropic atomic layer etching of MgO-doped lithium niobate using sequential exposures of H$_2$ and SF$_6$ plasmas

Lithium niobate (LiNbO$_3$, LN) is a ferroelectric crystal of interest for integrated photonics owing to its large second-order optical nonlinearity and the ability to impart periodic poling via an external electric field. However, on-chip device performance based on thin-film lithium niobate (TFLN) is presently limited by propagation losses arising from surface roughness and corrugations. Atomic layer etching (ALE) could potentially smooth these features and thereby increase photonic performance, but no ALE process has been reported for LN. Here, we report an isotropic ALE process for $x$-cut MgO-doped LN using sequential exposures of H$_2$ and SF$_6$/Ar plasmas. We observe an etch rate of $1.59 \pm 0.02$ nm/cycle with a synergy of $96.9$%. We also demonstrate ALE can be achieved with SF$_6$/O$_2$ or Cl$_2$/BCl$_3$ plasma exposures in place of the SF$_6$/Ar plasma step with synergies of $99.5$% and $91.5$% respectively. The process is found to decrease the sidewall surface roughness of TFLN waveguides etched by physical Ar$^+$ milling by 30% without additional wet processing. Our ALE process could be used to smooth sidewall surfaces of TFLN waveguides as a post-processing treatment, thereby increasing the performance of TFLN nanophotonic devices and enabling new integrated photonic device capabilities.

cond-mat.mes-hall↗

arXiv2023

Isotropic plasma-thermal atomic layer etching of superconducting TiN films using sequential exposures of molecular oxygen and SF$_6/$H$_2$ plasma

Microwave loss in superconducting titanium nitride (TiN) films is attributed to two-level systems in various interfaces arising in part from oxidation and microfabrication-induced damage. Atomic layer etching (ALE) is an emerging subtractive fabrication method which is capable of etching with Angstrom-scale etch depth control and potentially less damage. However, while ALE processes for TiN have been reported, they either employ HF vapor, incurring practical complications; or the etch rate lacks the desired control. Further, the superconducting characteristics of the etched films have not been characterized. Here, we report an isotropic plasma-thermal TiN ALE process consisting of sequential exposures to molecular oxygen and an SF$_6$/H$_2$ plasma. For certain ratios of SF$_6$:H$_2$ flow rates, we observe selective etching of TiO$_2$ over TiN, enabling self-limiting etching within a cycle. Etch rates were measured to vary from 1.1 Å/cycle at 150 $^\circ$C to 3.2 Å/cycle at 350 $^\circ$C using ex-situ ellipsometry. We demonstrate that the superconducting critical temperature of the etched film does not decrease beyond that expected from the decrease in film thickness, highlighting the low-damage nature of the process. These findings have relevance for applications of TiN in microwave kinetic inductance detectors and superconducting qubits.

cond-mat.mes-hall↗