arXiv subjects

Joe Alexandersen

Publications and source records attributed to Joe Alexandersen.

16 recordsLinked to original sources

arXiv2026

Space-time spectral element summation-by-parts method for heterogeneous transient heat conduction arising in topology optimization

We develop a stable space-time spectral element method for transient heat conduction in heterogeneous multi-material domains, motivated by topology optimization. The method treats space and time simultaneously, using summation-by-parts (SBP) operators in both directions and simultaneous approximation terms (SATs) to impose boundary, initial, terminal, and material-interface conditions weakly, yielding a stable monolithic space-time scheme on heterogeneous domains. Stability is proven under specific conditions on the SAT parameters, scaled with the spatial mesh resolution and material properties. We compute design sensitivities using a discrete space-time adjoint scheme that is dual-consistent with the primal SBP-SAT scheme. Numerical experiments demonstrate spectral convergence of the forward and adjoint solution errors and of the error in the functional output for smooth manufactured solutions in heterogeneous domains. Also under mesh refinement, the observed errors indicate higher-order convergence of the optimal objective value compared with the optimized design. We validate the resulting optimal design by comparison with an independently computed reference optimal design and report time-to-solution and cost-of-accuracy curves, comparing against low-order time-marching and all-at-once solvers for the forward and adjoint systems. The proposed scheme attains high accuracy with fewer space-time degrees of freedom and remains stable, reducing time-to-solution and memory compared with an alternative all-at-once solver. This makes it a future candidate for large-scale topology optimization of time-dependent thermal systems.

math.NA↗

arXiv2026

Density-based topology optimization for turbulent fluid flow using the standard k-epsilon RANS model with wall-functions imposed through an implicit wall penalty formulation

Turbulent flows have high requirements for very fine meshes near the boundary to ensure accuracy. In the context of topology optimization (TO), such fine meshes become unrealistic and common approaches are hampered by low accuracy and overestimation of boundary layer thickness. Wall-functions are a natural way to ease the computational requirements, but they are not naturally imposed in density-based TO due to the diffuse design parametrization. We propose an implicit wall-function formulation for the Reynolds-Averaged Navier-Stokes (RANS), standard k-epsilon model that extracts wall-normal information directly from the gradient of the design variable and enables a penalty-based formulation for imposing wall-functions to the RANS equations, without the need for body-fitted meshes. The method provides a reliable route to high Reynolds number turbulent topology optimization, delivering boundary layer accuracy comparable to explicit-wall body-fitted analyses, while retaining the flexibility of density-based TO. Furthermore, because wall effects are modeled using wall-functions, accurate solutions are obtained on substantially coarser meshes, leading to significant reductions in computational cost. The approach is validated on three canonical benchmarks over Reynolds numbers up to Re = 2e5: a pipe-bend; a U-bend; and a Tesla-valve. Across all cases, the proposed method accurately recovers near-wall velocity profiles, closely matching verification simulations on body-fitted meshes with explicit wall-functions. In contrast, a conventional turbulent TO formulation, without the proposed wall-function treatment, mispredicts boundary-layer development and yields sub-optimal results.

physics.flu-dyn↗

arXiv2025

Large-Scale Topology Optimisation of Time-dependent Thermal Conduction Using Space-Time Finite Elements and a Parallel Space-Time Multigrid Preconditioner

This paper presents a novel space-time topology optimisation framework for time-dependent thermal conduction problems, aiming to significantly reduce the time-to-solution. By treating time as an additional spatial dimension, we discretise the governing equations using a stabilised continuous Galerkin space-time finite element method. The resulting large all-at-once system is solved using an iterative Krylov solver preconditioned with a parallel space-time multigrid method employing a semi-coarsening strategy. Implemented in a fully parallel computing framework, the method yields a parallel-in-time method that demonstrates excellent scalability on a distributed-memory supercomputer, solving problems up to 4.2 billion degrees of freedom. Comparative studies show up to 52x speed-up over traditional time-stepping approaches, with only moderate increases in total computational cost in terms of core-hours. The framework is validated on benchmark problems with both time-constant and time-varying designs, and its flexibility is demonstrated through variations in material properties. These results establish the proposed space-time method as a promising approach for large-scale time-dependent topology optimisation in thermal applications.

cs.CE↗

arXiv2025

Space-Time Multigrid Methods Suitable for Topology Optimisation of Transient Heat Conduction

This paper presents Space-Time MultiGrid (STMG) methods which are suitable for performing topology optimisation of transient heat conduction problems. The proposed methods use a pointwise smoother and uniform Cartesian space-time meshes. For problems with high contrast in the diffusivity, it was found that it is beneficial to define a coarsening strategy based on the geometric mean of the minimum and maximum diffusivity. However, other coarsening strategies may be better for other smoothers. Several methods of discretising the coarse levels were tested. Of these, it was best to use a method which averages the thermal resistivities on the finer levels. However, this was likely a consequence of the fact that only one spatial dimension was considered for the test problems. A second coarsening strategy was proposed which ensures spatial resolution on the coarse grids. Mixed results were found for this strategy. The proposed STMG methods were used as a solver for a one-dimensional topology optimisation problem. In this context, the adjoint problem was also solved using the STMG methods. The STMG methods were sufficiently robust for this application, since they converged during every optimisation cycle. It was found that the STMG methods also work for the adjoint problem when the prolongation operator only sends information forwards in time, even although the direction of time for the adjoint problem is backwards.

cs.CE↗

arXiv2024

One-shot Parareal Approach for Topology Optimisation of Transient Heat Flow

This paper presents a method of performing topology optimisation of transient heat conduction problems using the parallel-in-time method Parareal. To accommodate the adjoint analysis, the Parareal method was modified to store intermediate time steps. Preliminary tests revealed that Parareal requires many iterations to achieve accurate results and, thus, achieves no appreciable speedup. To mitigate this, a one-shot approach was used, where the time history is iteratively refined over the optimisation process. The method estimates objectives and sensitivities by introducing cumulative objectives and sensitivities and solving for these using a single iteration of Parareal, after which it updates the design using the Method of Moving Asymptotes. The resulting method was applied to a test problem where a power mean of the temperature was minimised. It achieved a peak speedup relative to a sequential reference method of $5\times$ using 16 threads. The resulting designs were similar to the one found by the reference method, both in terms of objective values and qualitative appearance. The one-shot Parareal method was compared to the Parallel Local-in-Time method of topology optimisation. This revealed that the Parallel Local-in-Time method was unstable for the considered test problem, but it achieved a peak speedup of $12\times$ using 32 threads. It was determined that the dominant bottleneck in the one-shot Parareal method was the time spent on computing coarse propagators.

cs.CE↗

arXiv2024

Topology optimization of contact-aided thermo-mechanical regulators

Topology optimization is used to systematically design contact-aided thermo-mechanical regulators, i.e. components whose effective thermal conductivity is tunable by mechanical deformation and contact. The thermo-mechanical interactions are modeled using a fully coupled non-linear thermo-mechanical finite element framework. To obtain the intricate heat transfer response, the components leverage self-contact, which is modeled using a third medium contact method. The effective heat transfer properties of the regulators are tuned by solving a topology optimization problem using a traditional gradient based algorithm. Several designs of thermo-mechanical regulators in the form of switches, diodes and triodes are presented.

cs.CE↗

arXiv2022

A detailed introduction to density-based topology optimisation of fluid flow problems with implementation in MATLAB

This article presents a detailed introduction to density-based topology optimisation of fluid flow problems. The goal is to allow new students and researchers to quickly get started in the research area and to skip many of the initial steps, often consuming unnecessarily long time from the scientific advancement of the field. This is achieved by providing a step-by-step guide to the components necessary to understand and implement the theory, as well as extending the supplied MATLAB code. The continuous design representation used and how it is connected to the Brinkman penalty approach, for simulating an immersed solid in a fluid domain, is illustrated. The different interpretations of the Brinkman penalty term and how to chose the penalty parameters are explained. The accuracy of the Brinkman penalty approach is analysed through parametric simulations of a reference geometry. The chosen finite element formulation and the solution method is explained. The minimum dissipated energy optimisation problem is defined and how to solve it using an optimality criteria solver and a continuation scheme is discussed. The included MATLAB implementation is documented, with details on the mesh, pre-processing, optimisation and post-processing. The code has two benchmark examples implemented and the application of the code to these is reviewed. Subsequently, several modifications to the code for more complicated examples are presented through provided code modifications and explanations. Lastly, the computational performance of the code is examined through studies of the computational time and memory usage, along with recommendations to decrease computational time through approximations.

cs.CE↗

arXiv2021

Revisiting the origin to bridge a gap between topology and topography optimisation of fluid flow problems

This paper revisits the origin of topology optimisation for fluid flow problems, namely the Poiseuille-based frictional resistance term used to parametrise regions of solid and fluid. The traditional model only works for true topology optimisation, where it is used to approximate solid regions as areas with very small channel height and, thus, very high frictional resistance. It will be shown that if the channel height is allowed to vary continuously and/or the minimum channel height is relatively large and/or meaning is attributed to intermediate design field values, then the predictions of the traditional model are wrong. To remedy this problem, this work introduces an augmentation of the mass conservation equation to allow for continuously varying channel heights. The proposed planar model accurately describes fully-developed flow between two plates of varying channel height. It allows for a significant reduction in the number of degrees-of-freedom, while generally ensuring a high accuracy for low-to-moderate Reynolds numbers in the laminar regime. The accuracy and limitations of both the traditional and proposed models are explored using in-depth parametric studies. The proposed model is used to optimise the height of the fluid channel between two parallel plates and, thus, the topography of the plates for a flow distribution problem. Lastly, it is observed that the proposed model actually produces better topological designs than the traditional model when applied to the topology optimisation of a flow manifold.

physics.flu-dyn↗

arXiv2020

Revisiting the optimal shape of cooling fins: A one-dimensional analytical study using optimality criteria

This paper revisits the optimal shape problem of a single cooling fin using a one-dimensional heat conduction equation with convection boundary conditions. Firstly, in contrast to previous works, we apply an approach using optimality conditions based on requiring stationarity of the Lagrangian functional of the optimisation problem. This yields an optimality condition basis for the commonly touted constant temperature gradient condition. Secondly, we seek to minimise the root temperature for a prescribed thermal power, rather than maximising the heat transfer rate for a constant root temperature as previous works. The optimal solution is shown to be fully equivalent for the two, which may seem obvious but to our knowledge has not been shown directly before. Lastly, it is shown that optimal cooling fins have a Biot number of 1, exhibiting perfect balance between conductive and convective resistances.

math.OC↗

arXiv2020

Topology Optimization of Two Fluid Heat Exchangers

A method for density-based topology optimization of heat exchangers with two fluids is proposed. The goal of the optimization process is to maximize the heat transfer from one fluid to the other, under maximum pressure drop constraints for each of the fluid flows. A single design variable is used to describe the physical fields. The solid interface and the fluid domains are generated using an erosion-dilation based identification technique, which guarantees well-separated fluids, as well as a minimum wall thickness between them. Under the assumption of laminar steady flow, the two fluids are modelled separately, but in the entire computational domain using the Brinkman penalization technique for ensuring negligible velocities outside of the respective fluid subdomains. The heat transfer is modelled using the convection-diffusion equation, where the convection is driven by both fluid flows. A stabilized finite element discretization is used to solve the governing equations. Results are presented for two different problems: a two-dimensional example illustrating and verifying the methodology; and a three-dimensional example inspired by shell-and-tube heat exchangers. The optimized designs for both cases show an improved heat transfer compared to the baseline designs. For the shell-and-tube case, the full freedom topology optimization approach is shown to yield performance improvements of up to 113% under the same pressure drop.

physics.flu-dyn↗

arXiv2019

Topology optimization of heat sinks for instantaneous chip cooling using a transient pseudo-3D thermofluid model

With the increasing power density of electronics components, the heat dissipation capacity of heat sinks gradually becomes a bottleneck. Many structural optimization methods, including topology optimization, have been widely used for heat sinks. Due to its high design freedom, topology optimization is suggested for the design of heat sinks using a transient pseudo-3D thermofluid model to acquire better instantaneous thermal performance. The pseudo-3D model is designed to reduce the computational cost and maintain an acceptable accuracy. The model relies on an artificial heat convection coefficient to couple two layers and establish the approximate relationship with the corresponding 3D model. In the model, a constant pressure drop and heat generation rate are treated. The material distribution is optimized to reduce the average temperature of the base plate at the prescribed terminal time. Furthermore, to reduce the intermediate density regions during the density-based topology optimization procedure, a detailed analysis of interpolation functions is made and the penalty factors are chosen on this basis. Finally, considering the engineering application of the model, a practical model with more powerful cooling medium and higher inlet pressure is built. The optimized design shows a better instantaneous thermal performance and provides 66.7% of the pumping power reduction compared with reference design.

physics.flu-dyn↗

arXiv2019

A "poor man's" approach for high-resolution three-dimensional topology optimization of natural convection problems

This paper treats topology optimization of natural convection problems. A simplified model is suggested to describe the flow of an incompressible fluid in steady state conditions, similar to Darcy's law for fluid flow in porous media. The equations for the fluid flow are coupled to the thermal convection-diffusion equation through the Boussinesq approximation. The coupled non-linear system of equations is discretized with stabilized finite elements and solved in a parallel framework that allows for the optimization of high resolution three-dimensional problems. A density-based topology optimization approach is used, where a two-material interpolation scheme is applied to both the permeability and conductivity of the distributed material. Due to the simplified model, the proposed methodology allows for a significant reduction of the computational effort required in the optimization. At the same time, it is significantly more accurate than even simpler models that rely on convection boundary conditions based on Newton's law of cooling. The methodology discussed herein is applied to the optimization-based design of three-dimensional heat sinks. The final designs are formally compared with results of previous work obtained from solving the full set of Navier-Stokes equations. The results are compared in terms of performance of the optimized designs and computational cost. The computational time is shown to be decreased to around 5-20% in terms of core-hours, allowing for the possibility of generating an optimized design during the workday on a small computational cluster and overnight on a high-end desktop.

cs.CE↗

arXiv2018

A "poor man's" approach to topology optimization of natural convection problems

Topology optimization of natural convection problems is computationally expensive, due to the large number of degrees of freedom (DOFs) in the model and its two-way coupled nature. Herein, a method is presented to reduce the computational effort by use of a reduced-order model governed by simplified physics. The proposed method models the fluid flow using a potential flow model, which introduces an additional fluid property. This material property currently requires tuning of the model by comparison to numerical Navier-Stokes based solutions. Topology optimization based on the reduced-order model is shown to provide qualitatively similar designs, as those obtained using a full Navier-Stokes based model. The number of DOFs is reduced by 50% in two dimensions and the computational complexity is evaluated to be approximately 12.5% of the full model. We further compare to optimized designs obtained utilizing Newton's convection law.

cs.CE↗

arXiv2015

Large scale three-dimensional topology optimisation of heat sinks cooled by natural convection

This work presents the application of density-based topology optimisation to the design of three-dimensional heat sinks cooled by natural convection. The governing equations are the steady-state incompressible Navier-Stokes equations coupled to the thermal convection-diffusion equation through the Bousinessq approximation. The fully coupled non-linear multiphysics system is solved using stabilised trilinear equal-order finite elements in a parallel framework allowing for the optimisation of large scale problems with order of 40-330 million state degrees of freedom. The flow is assumed to be laminar and several optimised designs are presented for Grashof numbers between $10^3$ and $10^6$. Interestingly, it is observed that the number of branches in the optimised design increases with increasing Grashof numbers, which is opposite to two-dimensional optimised designs.

physics.flu-dyn↗

arXiv2014

Robust topology optimisation of microstructural details without length scale separation - using a spectral coarse basis preconditioner

This paper applies topology optimisation to the design of structures with periodic microstructural details without length scale separation, i.e. considering the complete macroscopic structure and its response, while resolving all microstructural details, as compared to the often used homogenisation approach. The approach takes boundary conditions into account and ensures connected and macroscopically optimised microstructures regardless of the difference in micro- and macroscopic length scales. This results in microstructures tailored for specific applications rather than specific properties. Dealing with the complete macroscopic structure and its response is computationally challenging as very fine discretisations are needed in order to resolve all microstructural details. Therefore, this article shows the benefits of applying a contrast-independent spectral preconditioner based on the multiscale finite element method (MsFEM) to large structures with fully-resolved microstructural details. The density-based topology optimisation approach combined with a Heaviside projection filter and a stochastic robust formulation is used on various problems, with both periodic and layered microstructures. The presented approach is shown to allow for the topology optimisation of very large problems in \textsc{Matlab}, specifically a problem with 26 million displacement degrees of freedom in 26 hours using a single computational thread.

cs.CE↗

arXiv2014

Topology optimisation for natural convection problems

This paper demonstrates the application of the density-based topology optimisation approach for the design of heat sinks and micropumps based on natural convection effects. The problems are modelled under the assumptions of steady-state laminar flow using the incompressible Navier-Stokes equations coupled to the convection-diffusion equation through the Boussinesq approximation. In order to facilitate topology optimisation, the Brinkman approach is taken to penalise velocities inside the solid domain and the effective thermal conductivity is interpolated in order to accommodate differences in thermal conductivity of the solid and fluid phases. The governing equations are discretised using stabilised finite elements and topology optimisation is performed for two different problems using discrete adjoint sensitivity analysis. The study shows that topology optimisation is a viable approach for designing heat sink geometries cooled by natural convection and micropumps powered by natural convection.

physics.flu-dyn↗