arXiv subjects

Johann Michler

Publications and source records attributed to Johann Michler.

At least 19 recordsLinked to original sources

arXiv2026

A correlation of structural changes with nanomechanical properties in TiN-AlN multilayer films

The present work investigates the changes in overall nanomechanical properties of reactively sputtered TiN-AlN multilayer films arising due to phase transformation in the AlN layers. Multilayered TiN-AlN films were sputter deposited with constant TiN layer thickness of 5 nm while the AlN layer thickness varied between 1-5 nm. The AlN underwent a phase transition from cubic rock salt to hexagonal wurtzite above 3 nm thickness due to the lattice strains. The hardness and indentation modulus of the multilayers decreased with increasing AlN film thickness, up to 3 nm, due to increased volume fraction of softer AlN layer and then stabilized for 4 nm and 5 nm thickness films. Micropillar compression of these multilayers showed a transition from columnar brittle to partially ductile failure associated with crack deflection with increasing AlN film thickness. Interestingly, nanoindentation scratch resistance of 3 nm AlN multilayer was observed to be superior compared to all other films. The crack propagation behavior in scratching showed increased microcracking tendency towards higher AlN film thickness. This shows that cubic to hexagonal transformation in AlN is beneficial for improving the damage tolerance of the multilayer system.

cond-mat.mtrl-sci↗

arXiv2026

Exploring Wetting and Optical Properties of CuAg Alloys via Surface Texture Morphology Analysis

Copper-silver (CuAg) alloys are increasingly explored for applications in high-performance electrical and electronic systems, owing to their unique combination of high electrical and thermal conductivity and enhanced mechanical strength. Nevertheless, a thorough understanding of how these alloys surface characteristics fundamentally influence properties remains largely underdeveloped. Here, we explored the complex interplay between surface texture morphology, layer composition, wetting, and optical properties of Cu, Ag, and CuAg thin films deposited on textured silicon substrates via magnetron sputtering. Employing data mining and machine learning techniques, we identified robust correlations between contact angle and surface fractal dimension across all layer types promoting Cassie-Baxter surface state formation. Our analysis revealed a significant connection between layer thickness and surface topography entropy deficit, suggesting a dynamic evolution of surface order/disorder during metal film growth. Furthermore, we observed that contact angle sensitivity to layer thickness implied a correlation with microstructure evolution. Through K-Means clustering, we successfully categorized the formed surface textures morphology. Finally, a Random Forest regression model was developed to accurately predict water contact angles (Mean Absolute Error around 5 deg) using only texture and optical parameters. The model, along with accompanying Python code, is publicly available. Our findings establish a pathway towards targeted surface texture morphology engineering for tailored material performance.

cond-mat.mtrl-sci↗

arXiv2025

Interface-mediated softening and deformation mechanics in amorphous/ amorphous nanolaminates

Interfaces govern the unique mechanical response of amorphous multilayers. Here, we examine nanoindentation hardness and deformation behaviour of amorphous-amorphous Ta$_2$O$_5$/SiO$_2$ nanolaminates with bilayer thicknesses ranging from 2 nm to 334 nm. Whilst monolithic SiO$_2$ exhibits catastrophic failure through a single dominant shear band, multilayer architectures demonstrate varied deformation mechanisms. Hardness decreases with reduced bilayer thickness, from 7.7 GPa at 334 nm to 5.5 GPa at 2 nm spacing, contrasting with crystalline systems, which strengthen with decreasing spacing. Cross-sectional transmission electron microscopy reveals that fine bilayer spacings promote closely spaced vertical shear bands with bilayer compression, while coarser spacings show fewer, widely spaced shear bands with chemical intermixing. Scanning electron diffraction mapping demonstrates significant densification beneath indents. The high interface density facilitates strain accommodation that prevents catastrophic failure typical of brittle amorphous materials.

cond-mat.mtrl-sci↗

arXiv2025

Assembling and Modeling Stacked Disordered Metasurfaces

Disordered metasurfaces offer unique properties unattainable with periodic or ordered metasurfaces, notably the absence of deterministic interference effects at specific wavelengths and angles. In this work, we introduce a lithography-free nanofabrication approach to realize cascaded disordered plasmonic metasurfaces with sub-micron total thickness. We experimentally characterize their angle-resolved specular and diffuse reflections using the bidirectional reflection distribution function (BRDF) and develop accurate theoretical models that remain valid even at large incidence angles. These models reveal the intricate interplay between coherent (specular) and incoherent (diffuse) scattering and demonstrate how coherent illumination can strongly influence the perceived color of diffusely scattered light. Exploiting this effect, we realize a centimeter-scale chromo-encryption device whose color changes depending on whether it is viewed under direct or diffuse illumination. Our results lay the groundwork for advanced nanophotonic platforms based on stacked disordered metasurfaces, offering versatile optical functionalities inaccessible with traditional multilayer thin-film technologies or single-layer metasurfaces.

physics.optics↗

arXiv2025

Designing artificial zinc phosphate tribofilms with tailored mechanical properties by altering the chain length

Zinc dialkyldithiophosphate (ZDDP), as the most prominent lubrication additive, forms tribofilms consisting primarily of zinc phosphate glasses containing sulfides. As sulfur is linked to environmental concerns, sulfur-free zinc phosphate coatings have been sputtered from a Zn3(PO4)2 target and investigated here. Based on the bridging to non-bridging oxygen ratio, determined by X-ray photoelectron spectroscopy (XPS), the as deposited coatings are classified as metaphosphates. As the annealing temperature is increased, the chain lengths are reduced, as witnessed by XPS data indicated by a loss of phosphorus and oxygen of the coating surface, likely due to hydrolysis with water from the atmosphere. Transmission electron microscopy energy-dispersive X-ray spectroscopy line scans show that the XPS-revealed composition change of the coating surface upon annealing occurs over the whole thickness of the coating. This alteration in composition and chain length reductions causes a rise in hardness, reduced Young's modulus, and wear resistance. Therefore, the properties of the artificial zinc phosphate tribofilms can be tailored via a thermally stimulated composition change, causing an alternation in chain length from meta- to orthophosphate and thereby enabling the design of coatings with desired mechanical properties.

cond-mat.mtrl-sci↗

arXiv2025

Deformation and adiabatic heating of single crystalline and nanocrystalline Ni micropillars at high strain rates

The deformation behavior of single crystal and nanocrystalline nickel were studied using in situ micropillar compression experiments from quasi-static to high strain rates up to 10^3 s-1. Deformation occurred by dislocation slip activity in single crystal nickel whereas extensive grain boundary sliding was observed in nanocrystalline nickel, with a shift towards more inhomogeneous, localized deformation above 1 s-1. The strain rate sensitivity exponent was found to change at higher strain rates for both single crystal and nanocrystalline nickel, while the overall strain rate sensitivity was observed to be of the same value for both. With increasing high strain rate micropillar compression tests being reported, the issue of adiabatic heating in micropillars becomes important. We report crystal plasticity based finite element modeling to estimate the adiabatic heating, spatially resolved within the pillar, at the highest tested strain rates. The simulations predicted a significant temperature rise of up to 200 K in nanocrystalline Ni at the grain boundaries, and 20 K in single crystalline Ni due to strain localization. Transmission Kikuchi Diffraction analysis of nanocrystalline nickel pillar post compression at 10^3 s-1 did not show any grain growth.

cond-mat.mtrl-sci↗

arXiv2025

Strain rate sensitivity of a Cu/Al$_2$O$_3$ multi-layered thin film

To study the size and strain rate dependency of copper polycrystalline microstructures, a multi-layered copper/Al$_2$O$_3$ thin film was deposited on a Si substrate using a hybrid deposition system (combining physical vapour and atomic layer deposition). High temperature treatment was applied on the ``As Deposited" material with ultrafine-grained structure to increase the average grain size, resulting in a ``Heat Treated" state with microcrystalline structure. Focused ion beam milling was employed to create square shaped micropillars with two different sizes, that were subjected to compressive loading at various (0.001/s -- 1000/s) strain rates. Differences in the strain rate sensitivity behavior manifesting at low and high strain rates are discussed in the context of the pillar diameters and the grain size of the deformed samples. The Al$_2$O$_3$ interlayer studied by transmission electron microscopy showed excellent thermal stability and grain boundary pinning by precipitation, also resulting in the homogeneous deformation of the pillars and preventing shear localization. Geometrically necessary dislocation densities estimated by high (angular) resolution electron backscatter diffraction presented inhomogeneous dislocation distribution within the deformed pillar volumes, that is attributed to the proximity of the sample edges. Finally, the Al$_2$O$_3$ interlayers successfully suppressed any possible recrystallization processes, contributing to the excellent film stability, that makes the proposed coating ideal to be operating under extreme conditions.

cond-mat.mtrl-sci↗

arXiv2025

In-situ Transmission Kikuchi Diffraction Tensile Testing

We present a methodology for in situ Transmission Kikuchi Diffraction (TKD) tensile testing that enables nanoscale characterization of the evolution of complex plasticity mechanisms. By integrating a modified in situ scanning electron microscope nanoindenter with a microscale push-to-pull device and a conventional Electron Backscatter Diffraction (EBSD) detector, we achieved TKD measurements at high spatial resolution during mechanical deformation. A dedicated focused ion beam procedure was developed for site-specific specimen fabrication, including lift-out, thinning, and shaping into a dog-bone geometry. The methodology was demonstrated on two case studies: (i) a metastable $β$-Ti single crystal, on which we quantified the initiation and evolution of nanoscale twinning and stress-induced martensitic transformation, and (ii) a $CuAl/Al_2O_3$ nanolaminate, which showed nanoscale plasticity and twinning/detwinning in a complex microstructure. Overall, this approach provides a robust alternative to in situ EBSD and transmission electron microscopy testing, facilitating detailed analysis of deformation mechanisms at the nanoscale.

cond-mat.mtrl-sci↗

arXiv2025

Filling a gap in materials mechanics: Nanoindentation at high constant strain rates upto $10^5 s^{-1}$

A central focus in high strain rate research is understanding the dynamic behavior of materials at strain rates where a strength upturn is observed. While strength upturns at strain rates of $10^3$ to $10^4~\mathrm{s}^{-1}$ have been widely reported in the literature, their occurrence in certain materials remains controversial, and the underlying physics driving this phenomenon is not yet fully understood. Current mechanical testing methods are limited, as no single technique spans the full strain rate range of $10^1$ to $10^5~\mathrm{s}^{-1}$ where this phenomenon is expected, and a unified technique would enable consistent post-deformation characterization with minimal error. To address this, we developed a customized piezoelectric in situ nanomechanical test setup, enabling constant indentation strain rates up to $10^5~\mathrm{s}^{-1}$ for the first time. Using this system, we examined rate-dependent hardness in single-crystalline molybdenum, nanocrystalline nickel, and amorphous fused silica over strain rates from $10^1$ to $10^5~\mathrm{s}^{-1}$, remarkably revealing a hardness upturn in all three materials. Further, post-deformation analysis of single-crystalline molybdenum revealed that the hardness upturn was primarily driven by increased dislocation density, with phonon drag -- traditionally considered a dominant contributor -- playing a minimal role.

cond-mat.mtrl-sci↗

arXiv2024

Micromechanics reveal strain rate dependent transition between dislocation mechanisms in a dual phase high entropy alloy

An equimolar NiCoFeCrGa high entropy alloy having dual-phase homogeneous components was studied, where the constituent phases exhibit distinct mechanical properties. Micropillars with various diameters were created from two differently heat treated samples, then they were compressed at slow strain rates, that revealed the material's limited sensitivity to size. On the other hand, increased strain rate sensitivity at high deformation speeds was observed, that differs substantially depending on the phase composition of the specimen. Dislocations within the two phases were studied by high resolution transmission electron microscopy and high angular resolution electron backscatter diffraction. The performed chemical analysis confirmed that slow cooling during casting create Cr-rich precipitates, that have significant impact on the global strength of the material.

cond-mat.mtrl-sci↗

arXiv2024

Fabrication and extreme micromechanics of additive metal microarchitectures

The mechanical performance of metallic metamaterials with 3-dimensional solid frames is typically a combination of the geometrical effect ("architecture") and the characteristic size effects of the base material ("microstructure"). In this study, for the first time, the temperature- and rate-dependent mechanical response of copper microlattices has been investigated. The microlattices were fabricated via a localized electrodeposition in liquid (LEL) process which enables high-precision additive manufacturing of metal at the micro-scale. The metal microlattices possess a unique microstructure with micron sized grains that are rich with randomly oriented growth twins and near-ideal nodal connectivity. Importantly, copper microlattices exhibited unique temperature (-150 and 25 degree C) and strain rate (0.001~100 s-1) dependent deformation behavior during in situ micromechanical testing. Systematic compression tests of fully dense copper micropillars, equivalent in diameter and length to the struts of the microlattice at comparable extreme loading conditions, allow us to investigate the intrinsic deformation mechanism of copper. Combined with the post-mortem microstructural analysis, substantial shifts in deformation mechanisms depending on the temperature and strain rate were revealed. On the one hand, at room temperature (25 degree C), dislocation slip based plastic deformation occurs and leads to a localized deformation of the micropillars. On the other hand, at cryogenic temperature (-150 degree C), mechanical twinning occurs and leads to relatively homogeneous deformation of the micropillars. Based on the intrinsic deformation mechanisms of copper, the temperature and strain rate dependent deformation behavior of microlattices could be explained.

cond-mat.mtrl-sci↗

arXiv2023

Enhanced mechanical properties and microstructural stability of ultrafine-grained biodegradable Zn-Li-Mn-Mg-Cu alloys produced by rapid solidification and high-pressure torsion

Zinc alloys have emerged as promising candidates for biodegradable materials due to their remarkable biocompatibility and favorable mechanical characteristics. The incorporation of alloying elements plays an essential role in advancing the tensile strength of Zn alloys. Nevertheless, achieving uniform dispersion of these elements poses challenges due to chemical segregation during solidification. In this study, rapid solidification followed by high-pressure torsion was successfully employed to fabricate Zn-Li-Mn-Mg-Cu alloys characterized by ultrafine-grained microstructures with evenly distributed nanometric intermetallic phases. A comprehensive examination, including phase composition, microstructural evolution, tensile properties and deformation mechanisms, was conducted. The impact of varying annealing temperatures on microstructural stability was systematically examined. The combined implementation of rapid solidification and high-pressure torsion yielded alloys with an average grain size below 360 nm, thereby demonstrating exceptional mechanical properties including yield stress (YS), ultimate tensile strength (UTS), and elongation to failure (Ef) equal to at least 325+-6 MPa, 350+-8 MPa and 40+-11 %, respectively. Heat treatment notably augmented the mechanical properties, resulting in a YS = 440+-11 MPa and UTS = 491+-6 MPa, while preserving plasticity (Ef = 23+-4 %) in the Zn-0.33Li-0.27Mn-0.14Mg-0.1Cu alloy. Nanoindentation strain rate jump tests identified thermally activated mechanisms and grain boundary sliding as dominant deformation mechanisms.

cond-mat.mtrl-sci↗

arXiv2023

Combinatorial Reactive Sputtering with Auger Parameter Analysis Enables Synthesis of Wurtzite Zn2TaN3

The discovery of new functional materials is one of the key challenges in materials science. Combinatorial high-throughput approaches using reactive sputtering are commonly employed to screen unexplored phase spaces. During reactive combinatorial deposition the process conditions are rarely optimized, which can lead to poor crystallinity of the thin films. In addition, sputtering at shallow deposition angles can lead to off-axis preferential orientation of the grains. This can make the results from a conventional structural phase screening ambiguous. Here we perform a combinatorial screening of the Zn-Ta-N phase space with the aim to synthesize the novel semiconductor Zn2TaN3. While the results of the XRD phase screening are inconclusive, including chemical state analysis mapping in our workflow allows us to see a very clear discontinuity in the evolution of the Ta binding environment. This is indicative of the formation of a new ternary phase. In additional experiments, we isolate the material and perform a detailed characterization confirming the formation of single phase WZ-Zn2TaN3. Besides the formation of the new ternary nitride, we map the functional properties of ZnxTa1-xN and report previously unreported clean chemical state analysis for Zn3N2, TaN and Zn2TaN3. Overall, the results of this study showcase common challenges in high-throughput materials screening and highlight the merit of employing characterization techniques sensitive towards changes in the materials' short-range order and chemical state.

cond-mat.mtrl-sci↗

arXiv2023

Roadmap for focused ion beam technologies

The focused ion beam (FIB) is a powerful tool for the fabrication, modification and characterization of materials down to the nanoscale. Starting with the gallium FIB, which was originally intended for photomask repair in the semiconductor industry, there are now many different types of FIB that are commercially available. These instruments use a range of ion species and are applied broadly in materials science, physics, chemistry, biology, medicine, and even archaeology. The goal of this roadmap is to provide an overview of FIB instrumentation, theory, techniques and applications. By viewing FIB developments through the lens of the various research communities, we aim to identify future pathways for ion source and instrumentation development as well as emerging applications, and the scope for improved understanding of the complex interplay of ion-solid interactions. We intend to provide a guide for all scientists in the field that identifies common research interests and will support future fruitful interactions connecting tool development, experiment and theory. While a comprehensive overview of the field is sought, it is not possible to cover all research related to FIB technologies in detail. We give examples of specific projects within the broader context, referencing original works and previous review articles throughout.

physics.ins-det↗

arXiv2023

Improving the crystallinity and texture of oblique-angle-deposited AlN thin films using reactive synchronized HiPIMS

Many technologies require highly-oriented and textured functional thin films. The most common synthe-sis approaches use on-axis sputter geometries. However, in some scenarios, on-axis sputtering is not feasible. During ionized physical vapor deposition (PVD), in contrast to conventional PVD, the film-forming species can be accelerated onto the growing film using substrate-bias potentials. This increas-es the ad-atom mobility, but also deflects the trajectory of ions towards the substrate increasing the texture of the growing film. However, potential gas-ion incorporation in the films limits the feasibility of such approaches for the deposition of defect-sensitive materials. In this work, we report on the oblique-angle deposition of highly c-axis oriented AlN (0002) films, enabled by reactive metal-ion syn-chronized HiPIMS. The effect of critical deposition parameters, such as the magnetic configuration, ion kinetic energies and substrate biasing are investigated. The films deposited using HiPIMS show a more pronounced texture and orientation compared to DCMS films. We find that combining the HiPIMS dep-ositions with a moderate substrate bias of -30 V is sufficient to improve the crystalline quality and tex-ture of the films significantly. To reduce process-gas incorporation, and the formation of point defects, the negative substrate-bias potential is synchronized to the Al-rich fraction of each HiPIMS pulse. This leads to reduced Ar-Ion incorporation and improves the structural properties. The films also show uni-form polarization of the grains making this synthesis route suitable for piezoelectric applications. While the compressive stress in the films is still high, the results demonstrate, that synchronized HiPIMS can yield promising results for the synthesis under oblique-angle deposition conditions - even with low substrate-bias potentials.

cond-mat.mtrl-sci↗

arXiv2022

Anomalous High Strain Rate Compressive Behavior of Additively Manufactured Copper Micropillars

Microscale dynamic testing is vital to the understanding of material behavior at application relevant strain rates. However, despite two decades of intense micromechanics research, the testing of microscale metals has been largely limited to quasi-static strain rates. Here we report the dynamic compression testing of pristine 3D printed copper micropillars at strain rates from $\sim0.001$ s$^{-1}$ to $\sim500$ s$^{-1}$. It was identified that microcrystalline copper micropillars deform in a single-shear like manner exhibiting a weak strain rate dependence at all strain rates. Ultrafine grained (UFG) copper micropillars, however, deform homogenously via barreling and show strong rate-dependence and small activation volumes at strain rates up to $\sim0.1$ s$^{-1}$, suggesting dislocation nucleation as the deformation mechanism. At higher strain rates, yield stress saturates remarkably, resulting in a decrease of strain rate sensitivity by two orders of magnitude and a four-fold increase in activation volume, implying a transition in deformation mechanism to collective dislocation nucleation.

cond-mat.mtrl-sci↗

arXiv2021

Micropillar compression of single crystal tungsten carbide, Part 1: temperature and orientation dependence of deformation behaviour

Tungsten carbide cobalt hardmetals are commonly used as cutting tools subject to high operation temperature and pressures, where the mechanical performance of the tungsten carbide phase affects the wear and lifetime of the material. In this study, the mechanical behaviour of the isolated tungsten carbide (WC) phase was investigated using single crystal micropillar compression. Micropillars in two crystal orientations, 1-5 $μ$m in diameter, were fabricated using focused ion beam (FIB) machining and subsequently compressed between room temperature and 600 °C. The activated plastic deformation mechanisms were strongly anisotropic and weakly temperature dependent. The flow stresses of basal-oriented pillars were about three times higher than the prismatic pillars, and pillars of both orientations soften slightly with increasing temperature. The basal pillars tended to deform by either unstable cracking or unstable yield, whereas the prismatic pillars deformed by slip-mediated cracking. However, the active deformation mechanisms were also sensitive to pillar size and shape. Slip trace analysis of the deformed pillars showed that {10-10} prismatic planes were the dominant slip plane in WC. Basal slip was also activated as a secondary slip system at high temperatures.

cond-mat.mtrl-sci↗

arXiv2020

3D HR-EBSD characterization of the plastic zone around crack tips in tungsten single crystals at the micron scale

High angular resolution electron backscatter diffraction (HR-EBSD) was coupled with focused ion beam (FIB) slicing to characterize the shape of the plastic zone in terms of geometrically necessary dislocations (GNDs) in W single crystal in 3 dimensions. Cantilevers of similar size with a notch were fabricated by FIB and were deformed inside a scanning electron microscope at different temperatures (21$^{\circ}$C, 100$^{\circ}$C and 200$^{\circ}$C) just above the micro-scale brittle-to-ductile transition (BDT). J-integral testing was performed to analyse crack growth and determine the fracture toughness. At all three temperatures the plastic zone was found to be larger close to the free surface than inside the specimen, similar to macro-scale tension tests. However, at higher temperature, the 3D shape of the plastic zone changes from being localized in front of the crack tip to a butterfly-like distribution, shielding more efficiently the crack tip and inhibiting crack propagation. A comparison was made between two identically deformed samples, which were FIB-sliced from two different directions, to evaluate the reliability of the GND density estimation by HR-EBSD. The analysis of the distribution of the Nye tensor components was used to differentiate between the types of GNDs nucleated in the sample. The role of different types of dislocations in the plastic zone is discussed and we confirm earlier findings that the micro-scale BDT of W is mainly controlled by the nucleation of screw dislocations in front of the crack tip.

cond-mat.mtrl-sci↗