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Kaushik Jayaram

Publications and source records attributed to Kaushik Jayaram.

14 recordsLinked to original sources

Towards insect-like distributed proprioception in actuators and appendages for flapping-wing insect-scale aerial robots

Modern flapping-wing insect-scale air vehicles display agility similar to that of their insect counterparts; however, these impressive maneuvers are only possible with off-board sensors like optical tracking cameras. In this manuscript, we introduce two embedded proprioceptive sensors for insect-scale aerial robots: thin film piezoelectric polymers integrated directly into a driving actuator and a pitching hinge which track stroke and pitch angle, respectively. We fabricate the aforementioned size-agnostic mechanically intelligent structures (sensor-actuator, sensor-flexure) using laminate stack fabrication methods. Chirp experiments with our sensors integrated into an insect-size flapping-wing robot show accurate tracking of stroke (RMSE = 0.44 deg) and pitch (RMSE = 2.44 deg) angles in the relevant frequency range. As the first step towards demonstrating the utility of these sensors for enabling numerous onboard autonomy applications, including closed-loop wingbeat control and sensor fusion with existing insect-scale sensor suites for more accurate proprioception and localization, we show one application for each sensor. The proprioceptive hinge enables collision detection, reducing the chance of permanent damage if the robot's wing collides with an object. The proprioceptive actuator enables asynchronous flapping, which is hypothesized to increase adaptability and efficiency in insects and robots alike. A microrobot equipped with our proprioceptive actuator allows us to test these hypotheses with potential for improving flapping aerial robot performance. We foresee proprioceptive sensors having an important role in progressing both the fields of insect-scale aerial robots and robo-physics due to the bio-inspired nature and high integration level of our sensors.

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Interdisciplinary Workshop on Mechanical Intelligence: Summary Report

This report provides a summary of the outcomes of the Interdisciplinary Workshop on Mechanical Intelligence held in 2024. Mechanical Intelligence (MI) represents the phenomenon that novel structural features of material/biological/robotic systems can encode intelligence through responsiveness, adaptivity, memory, and learning in the mechanical structure itself. This is in contrast to computational intelligence, wherein the intelligence functions occur through electrical signaling and computer code. The two-day workshop was held at NSF headquarters on May 30-31 and included 38 invited academic researcher participants, and 8 program officers from the NSF. The workshop was structured around active small and large group discussions in groups of 4-5 and 9-10 with the goal of addressing topical questions on MI. Working groups entered notes into shared presentation slides for each discussion session and presented their outcomes in a final presentation on the last day. Here we summarize the overall outcomes of the workshop.

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Multilaminate piezoelectric PVDF actuators to enhance performance of soft micro robots

Multilayer piezoelectric polyvinylidene fluoride (PVDF) actuators are a promising approach to enhance performance of soft microrobotic systems. In this work, we develop and characterize multilayer PVDF actuators with parallel voltage distribution across each layer, bridging a unique design space between brittle high-force PZT stacks and compliant but lower-bandwidth soft polymer actuators. We show the effects of layer thickness and number of layers in actuator performance and their agreement with a first principles model. By varying these parameters, we demonstrate actuators capable of >3 mm of free deflection, >20 mN of blocked force, and >=500 Hz, while operating at voltages as low as 150 volts. To illustrate their potential for robotic integration, we integrate our actuators into a planar, translating microrobot that leverages resonance to achieve locomotion with robustness to large perturbations.

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Design of a bioinspired robophysical antenna for insect-scale tactile perception and navigation

The American cockroach (Periplaneta americana) uses its soft antennae to guide decision making by extracting rich tactile information from tens of thousands of distributed mechanosensors. Although tactile sensors enable robust, autonomous perception and navigation in natural systems, replicating these capabilities in insect-scale robots remains challenging due to stringent size, weight, and power constraints that limit existing sensor technologies. To overcome these limitations, we introduce CITRAS (Cockroach Inspired Tactile Robotic Antenna Sensor), a bioinspired, multi-segmented, compliant laminate sensor with embedded capacitive angle sensors. CITRAS is compact (73.7x15.6x2.1 mm), lightweight (491 mg), and low-power (32 mW), enabling seamless integration with miniature robotic platforms. The segmented compliant structure passively bends in response to environmental stimuli, achieving accurate hinge angle measurements with maximum errors of just 0.79 degree (quasistatic bending) and 3.58 degree (dynamic bending). Experimental evaluations demonstrate CITRAS' multifunctional tactile perception capabilities: predicting base-to-tip distances with 7.75 % error, estimating environmental gap widths with 6.73 % error, and distinguishing surface textures through differential sensor response. The future integration of this bioinspired tactile antenna in insect-scale robots addresses critical sensing gaps, promising enhanced autonomous exploration, obstacle avoidance, and environmental mapping in complex, confined environments.

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Geometrically Modulable Gait Design for Quadrupeds

Miniature-legged robots are constrained by their onboard computation and control, thus motivating the need for simple, first-principles-based geometric models that connect \emph{periodic actuation or gaits} (a universal robot control paradigm) to the induced average locomotion. In this paper, we develop a \emph{modulable two-beat gait design framework} for sprawled planar quadrupedal systems under the no-slip using tools from geometric mechanics. We reduce standard two-beat gaits into unique subgaits in mutually exclusive shape subspaces. Subgaits are characterized by a locomotive stance phase when limbs are in ground contact and a non-locomotive, instantaneous swing phase where the limbs are reset without contact. During the stance phase, the contacting limbs form a four-bar mechanism. To analyze the ensuing locomotion, we develop the following tools: (a) a vector field to generate nonslip actuation, (b) the kinematics of a four-bar mechanism as a local connection, and (c) stratified panels that combine the kinematics and constrained actuation to encode the net change in the system's position generated by a stance-swing subgait cycle. Decoupled subgaits are then designed independently using flows on the shape-change basis and are combined with appropriate phasing to produce a two-beat gait. Further, we introduce ``scaling" and ``sliding" control inputs to continuously modulate the global trajectories of the quadrupedal system in gait time through which we demonstrate cycle-average speed, direction, and steering control using the control inputs. Thus, this framework has the potential to create uncomplicated open-loop gait plans or gain schedules for robots with limited resources, bringing them closer to achieving autonomous control.

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Femtosecond laser fabricated nitinol living hinges for millimeter-sized robots

Nitinol is a smart material that can be used as an actuator, a sensor, or a structural element, and has the potential to significantly enhance the capabilities of microrobots. Femtosecond laser technology can be used to process nitinol while avoiding heat-affected zones (HAZ), thus retaining superelastic properties. In this work, we manufacture living hinges of arbitrary cross-sections from nitinol using a femtosecond laser micromachining process. We first determined the laser cutting parameters, 4.1 Jcm^-2 fluence with 5 passes for 5 um ablation, by varying laser power level and number of passes. Next, we modeled the hinges using an analytical model as well as creating an Abaqus finite element method, and showed the accuracy of the models by comparing them to the torque produced by eight different hinges, four with a rectangular cross-section and four with an arc cross-section. Finally, we manufactured three prototype miniature devices to illustrate the usefulness of these nitinol hinges: a sample spherical 5-bar mechanism, a sarrus linkage, and a piezoelectric actuated robotic wing mechanism.

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Geometric Mechanics of Contact-Switching Systems

Discrete and periodic contact switching is a key characteristic of steady-state legged locomotion. This paper introduces a framework for modeling and analyzing this contact-switching behavior through the framework of geometric mechanics on a toy robot model that can make continuous limb swings and discrete contact switches. The kinematics of this model form a hybrid shape-space and by extending the generalized Stokes' theorem to compute discrete curvature functions called \textit{stratified panels}, we determine average locomotion generated by gaits spanning multiple contact modes. Using this tool, we also demonstrate the ability to optimize gaits based on the system's locomotion constraints and perform gait reduction on a complex gait spanning multiple contact modes to highlight the method's scalability to multilegged systems.

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mCLARI: a shape-morphing insect-scale robot capable of omnidirectional terrain-adaptive locomotion in laterally confined spaces

Soft compliant microrobots have the potential to deliver significant societal impact when deployed in applications such as search and rescue. In this research we present mCLARI, a body compliant quadrupedal microrobot of 20mm neutral body length and 0.97g, improving on its larger predecessor, CLARI. This robot has four independently actuated leg modules with 2 degrees of freedom, each driven by piezoelectric actuators. The legs are interconnected in a closed kinematic chain via passive body joints, enabling passive body compliance for shape adaptation to external constraints. Despite scaling its larger predecessor down to 60 percent in length and 38 percent in mass, mCLARI maintains 80 percent of the actuation power to achieve high agility. Additionally, we demonstrate the new capability of passively shape-morphing mCLARI - omnidirectional laterally confined locomotion - and experimentally quantify its running performance achieving a new unconstrained top speed of 3 bodylengths/s (60 mms-1). Leveraging passive body compliance, mCLARI can navigate through narrow spaces with a body compression ratio of up to 1.5x the neutral body shape.

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Design of CLARI: A miniature modular origami passive shape-morphing robot

Miniature robots provide unprecedented access to confined environments and show promising potential for novel applications such as search-and-rescue and high-value asset inspection. The capability of body deformation further enhances the reachability of these small robots in complex cluttered terrains similar to those of insects and soft arthropods. Motivated by this concept, we present CLARI, an insect-scale 2.59g quadrupedal robot capable of body deformation with tethered electrical connections for power and control and manufactured using laminate fabrication and assembled using origami pop-up techniques. In order to enable locomotion in multiple shape configurations, we designed a novel body architecture comprising of modular, actuated leg mechanisms. Overall, CLARI has eight independently actuated degrees of freedom (two per modular leg unit) driven by custom piezoelectric actuators, making it mechanically dextrous. We characterize open-loop robot locomotion at multiple stride frequencies (1-10Hz) using multiple gaits (trot, walk, etc.) in three different fixed body shapes (long, symmetric, wide) and illustrate the robot's capabilities. Finally, we demonstrate preliminary results of CLARI locomoting with a compliant body in open terrain and through a laterally constrained gap, a novel capability for legged robots. Our results represent the first step towards achieving effective cluttered terrain navigation with adaptable compliant robots in real-world environments.

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A Population-Level Analysis of Neural Dynamics in Robust Legged Robots

Recurrent neural network-based reinforcement learning systems are capable of complex motor control tasks such as locomotion and manipulation, however, much of their underlying mechanisms still remain difficult to interpret. Our aim is to leverage computational neuroscience methodologies to understanding the population-level activity of robust robot locomotion controllers. Our investigation begins by analyzing topological structure, discovering that fragile controllers have a higher number of fixed points with unstable directions, resulting in poorer balance when instructed to stand in place. Next, we analyze the forced response of the system by applying targeted neural perturbations along directions of dominant population-level activity. We find evidence that recurrent state dynamics are structured and low-dimensional during walking, which aligns with primate studies. Additionally, when recurrent states are perturbed to zero, fragile agents continue to walk, which is indicative of a stronger reliance on sensory input and weaker recurrence.

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From Data-Fitting to Discovery: Interpreting the Neural Dynamics of Motor Control through Reinforcement Learning

In motor neuroscience, artificial recurrent neural networks models often complement animal studies. However, most modeling efforts are limited to data-fitting, and the few that examine virtual embodied agents in a reinforcement learning context, do not draw direct comparisons to their biological counterparts. Our study addressing this gap, by uncovering structured neural activity of a virtual robot performing legged locomotion that directly support experimental findings of primate walking and cycling. We find that embodied agents trained to walk exhibit smooth dynamics that avoid tangling -- or opposing neural trajectories in neighboring neural space -- a core principle in computational neuroscience. Specifically, across a wide suite of gaits, the agent displays neural trajectories in the recurrent layers are less tangled than those in the input-driven actuation layers. To better interpret the neural separation of these elliptical-shaped trajectories, we identify speed axes that maximizes variance of mean activity across different forward, lateral, and rotational speed conditions.

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Scaling down an insect-size microrobot, HAMR-VI into HAMR-Jr

Here we present HAMR-Jr, a \SI{22.5}{\milli\meter}, \SI{320}{\milli\gram} quadrupedal microrobot. With eight independently actuated degrees of freedom, HAMR-Jr is, to our knowledge, the most mechanically dexterous legged robot at its scale and is capable of high-speed locomotion (\SI{13.91}{bodylengths~\second^{-1}}) at a variety of stride frequencies (\SI{1}{}-\SI{200}{\hertz}) using multiple gaits. We achieved this using a design and fabrication process that is flexible, allowing scaling with minimum changes to our workflow. We further characterized HAMR-Jr's open-loop locomotion and compared it with the larger scale HAMR-VI microrobot to demonstrate the effectiveness of scaling laws in predicting running performance.

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Effective Locomotion at Multiple Stride Frequencies Using Proprioceptive Feedback on a Legged Microrobot

Limitations in actuation, sensing, and computation have forced small legged robots to rely on carefully tuned, mechanically mediated leg trajectories for effective locomotion. Recent advances in manufacturing, however, have enabled the development of small legged robots capable of operation at multiple stride frequencies using multi-degree-of-freedom leg trajectories. Proprioceptive sensing and control is key to extending the capabilities of these robots to a broad range of operating conditions. In this work, we use concomitant sensing for piezoelectric actuation with a computationally efficient framework for estimation and control of leg trajectories on a quadrupedal microrobot. We demonstrate accurate position estimation (< 16% root-mean-square error) and control (16% root-mean-square tracking error) during locomotion across a wide range of stride frequencies (10-50 Hz). This capability enables the exploration of two bioinspired parametric leg trajectories designed to reduce leg slip and increase locomotion performance (e.g., speed, cost-of-transport, etc.). Using this approach, we demonstrate high performance locomotion at stride frequencies of (10-30 Hz) where the robot's natural dynamics result in poor open-loop locomotion. Furthermore, we validate the biological hypotheses that inspired the our trajectories and identify regions of highly dynamic locomotion, low cost-of-transport (3.33), and minimal leg slippage (< 10%).

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Contact-Implicit Optimization of Locomotion Trajectories for a Quadrupedal Microrobot

Planning locomotion trajectories for legged microrobots is challenging because of their complex morphology, high frequency passive dynamics, and discontinuous contact interactions with their environment. Consequently, such research is often driven by time-consuming experimental methods. As an alternative, we present a framework for systematically modeling, planning, and controlling legged microrobots. We develop a three-dimensional dynamic model of a 1.5 gram quadrupedal microrobot with complexity (e.g., number of degrees of freedom) similar to larger-scale legged robots. We then adapt a recently developed variational contact-implicit trajectory optimization method to generate feasible whole-body locomotion plans for this microrobot, and we demonstrate that these plans can be tracked with simple joint-space controllers. We plan and execute periodic gaits at multiple stride frequencies and on various surfaces. These gaits achieve high per-cycle velocities, including a maximum of 10.87 mm/cycle, which is 15% faster than previously measured velocities for this microrobot. Furthermore, we plan and execute a vertical jump of 9.96 mm, which is 78% of the microrobot's center-of-mass height. To the best of our knowledge, this is the first end-to-end demonstration of planning and tracking whole-body dynamic locomotion on a millimeter-scale legged microrobot.

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