arXiv subjects

Kazuhiro Kosuge

Publications and source records attributed to Kazuhiro Kosuge.

11 recordsLinked to original sources

arXiv2026

Precise Top-Layer Fabric Segmentation for Fabric Destacking with Edge- and Shape-Aware Deep Networks

Fabric destacking requires precise segmentation of the topmost fabric layer, a task complicated by subtle fabric boundaries and high visual similarity between fabric layers. Existing semantic and edge-based segmentation approaches often struggle with these complexities, limiting the performance of robotic manipulation for different tasks. In this work, a novel segmentation training architecture tailored for top-layer fabric segmentation in stacked fabrics is proposed. The method extends the classical encoder-decoder framework by introducing two specialized branches - an edge-aware branch and a shape-aware branch - that are used to supervise the backbone network for better tuning. The edge-aware branch enhances boundary delineation, while the shape-aware branch guides the network to capture and align the overall fabric shape with reference masks derived from Computer Aided Design (CAD) models. Experiments on a real-world fabric dataset demonstrate that the training approach outperforms established baselines, verifying the effectiveness of the multi-branch design through both quantitative results and ablation studies.

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arXiv2026

Robotic Fabric Alignment System for Sewing Using Global Local Weighted ICP

Accurate fabric alignment is a critical step that must be performed before sewing. This paper presents a novel automated fabric alignment system. The system estimates the poses of top and bottom fabric panels, lying flat and wrinkle-free in arbitrary positions, using a new Global Local Weighted Iterative Closest Point (GLW-ICP) method. The system then manipulates the top panel to achieve precise alignment at both edges and sewing lines. Unlike conventional approaches, GLW-ICP robustly aligns both global edges and local sewing lines by globally aligning fabric edge points and locally aligning sewing line points to their corresponding CAD model points, while removing unmatched points in occluded regions. Real-world experiments with various fabric shapes show that the system consistently achieves millimeter-level alignment accuracy under both occlusion and non-occlusion conditions, demonstrating its effectiveness and suitability for automated fabric alignment in practical scenarios.

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arXiv2026

Automated Straight-line Sewing of Stretchable Fabrics with Different Lengths

Different Length Alignment Sewing (DLAS), which involves stretching the shorter fabric to match the longer one and sewing them together in a straight line, is a challenging task that needs to satisfy several requirements when automating the sewing process. To address the challenges, this research proposes a novel robotic sewing system, Different Length Robotic Sewing System (DLRoSS), which consists of a roller type end-effector, attached to a 6-DoF manipulator. The end-effector composed of active shorter and longer fabric rollers, and a passive press-roller attached to the shorter-fabric roller. Assuming that one end of the two fabric layers are initially positioned under the sewing machine's presser foot, the system automates DLAS by operating in four distinct phases. (P1) Fabric wrapping: Individual fabric layers are picked, held, and wrapped from the other end onto the feed rollers. (P2) Sewing: During the sewing, the shorter fabric is stretched and aligned with the longer fabric in real-time using roller velocity control based on the sewing speed and apriori known length ratio. (P3) Sewing completion: In the final sewing round on the fabric rollers, the press roller is engaged to prevent the stretched fabric from slipping off due to internal tension. (P4) Sewing fabric release: At the end of sewing, the fabric edge moves past the press roller, and the fabric releases from the rollers. Experimental results demonstrate that DLRoSS achieves consistent, high-quality sewing of stretchable fabrics of different materials and lengths.

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arXiv2026

RTFF: Random-to-Target Fabric Flattening Policy using Dual-Arm Manipulator

Robotic fabric manipulation remains challenging due to fabric deformability and occlusions from wrinkles and the manipulator. This paper defines Random-to-Target Fabric Flattening (RTFF) as the task of bringing a randomly wrinkled fabric to an arbitrary user-specified wrinkle-free target pose. RTFF requires simultaneous flattening and pose alignment, where the two objectives are inherently coupled since flattening the fabric displaces its pose, while realigning it tends to introduce wrinkles. To solve this task, this paper anchors both the current and target fabric states to the same template mesh, enabling direct vertex-level wrinkle and pose assessment without registration. Building on this representation, a hybrid Imitation Learning--Visual Servoing (IL--VS) RTFF policy is proposed. A novel Mesh Action Chunking Transformer (MACT) leverages structured mesh observations to achieve goal-conditioned coarse alignment from a compact demonstration set, after which VS ensures precise convergence to the target. The policy is validated on a real dual-arm teleoperation system, demonstrating precise alignment to unseen target poses, fabric types, and scales. Code and videos: https://kaitang98.github.io/RTFF_Policy/

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arXiv2026

Seam-to-Graph Reconstruction for Garment Configuration Alignment

Seams encode rich structural information about garments but are frequently partially observable in robotic manipulation scenarios. To robustly leverage seam information, we propose a Seam-to-Graph network based on graph neural networks and attention mechanisms. This network maps unstructured seam observations to a topology-encoded structural skeleton graph for real-time garment state estimation. Using this skeleton-graph-based state estimation, we design a deformation-aware, hierarchical visual servoing controller for garment configuration alignment. We implement this controller on a bimanual robot system to load a garment onto a screen printing platen and to align it to the desired configuration precisely. Real-robot experiments demonstrate that the robot using the proposed method not only achieves human-level alignment accuracy with reduced variance in alignment error but is also robust to different garments. These results demonstrate that the use of seam information is effective for garment manipulation.

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arXiv2026

Phase-Conditioned Imitation Learning with Autonomous Failure Recovery for Robust Deformable Object Manipulation

This paper presents a phase-conditioned, force-aware framework for robust deformable object manipulation. Standard imitation learning policies such as Action Chunking with Transformers (ACT) rely on a Markovian assumption at inference, causing state aliasing when visually similar observations require contradictory actions and preventing autonomous recovery from execution failures. We address this with a closed-loop hierarchical architecture. A FiLM-conditioned ACT encoder modulates feature extraction based on the current task phase, enabling a single unified policy to produce phase-specific behaviors while sharing action dynamics across phases. A multi-modal phase predictor fusing visual, force, and pose feedback estimates the phase in real time, detecting contact failures that are invisible to vision alone and autonomously triggering recovery trajectories. The system is completed by a hybrid impedance controller for compliant execution and a haptic teleoperation interface for force-aware data collection. Ablation studies show that FiLM-based modulation significantly outperforms both unconditioned and token-level conditioned baselines, and t-SNE analysis confirms that FiLM induces well-separated, phase-specific feature representations. Validated on hanging and removing a T-shirt with dual arms, the closed-loop system improves the hanging success rate from 56\% to 87\% through autonomous error recovery. Code and videos: https://leledeyuan00.github.io/phaser/

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arXiv2026

Automated Action Generation based on Action Field for Robotic Garment Smoothing and Alignment

Garment manipulation using robotic systems is a challenging task due to the diverse shapes and deformable nature of fabric. In this paper, we propose a novel method for robotic garment smoothing and alignment that significantly improves the accuracy while reducing computational time compared to previous approaches. Our method features an action generator that directly interprets scene images and generates pixel-wise end-effector action vectors using a neural network. The network also predicts a manipulation score map that ranks potential actions, allowing the system to select the most effective action. Extensive simulation experiments demonstrate that our method achieves higher smoothing and alignment performances and faster computation time than previous approaches. Real-world experiments show that the proposed method generalizes well to different garment types and successfully flattens garments.

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arXiv2025

Transformer Driven Visual Servoing for Fabric Texture Matching Using Dual-Arm Manipulator

In this paper, we propose a method to align and place a fabric piece on top of another using a dual-arm manipulator and a grayscale camera, so that their surface textures are accurately matched. We propose a novel control scheme that combines Transformer-driven visual servoing with dualarm impedance control. This approach enables the system to simultaneously control the pose of the fabric piece and place it onto the underlying one while applying tension to keep the fabric piece flat. Our transformer-based network incorporates pretrained backbones and a newly introduced Difference Extraction Attention Module (DEAM), which significantly enhances pose difference prediction accuracy. Trained entirely on synthetic images generated using rendering software, the network enables zero-shot deployment in real-world scenarios without requiring prior training on specific fabric textures. Real-world experiments demonstrate that the proposed system accurately aligns fabric pieces with different textures.

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arXiv2025

SIS: Seam-Informed Strategy for T-shirt Unfolding

Seams are information-rich components of garments. The presence of different types of seams and their combinations helps to select grasping points for garment handling. In this paper, we propose a new Seam-Informed Strategy (SIS) for finding actions for handling a garment, such as grasping and unfolding a T-shirt. Candidates for a pair of grasping points for a dual-arm manipulator system are extracted using the proposed Seam Feature Extraction Method (SFEM). A pair of grasping points for the robot system is selected by the proposed Decision Matrix Iteration Method (DMIM). The decision matrix is first computed by multiple human demonstrations and updated by the robot execution results to improve the grasping and unfolding performance of the robot. Note that the proposed scheme is trained on real data without relying on simulation. Experimental results demonstrate the effectiveness of the proposed strategy. The project video is available at https://github.com/lancexz/sis

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arXiv2022

FPCC: Fast Point Cloud Clustering based Instance Segmentation for Industrial Bin-picking

Instance segmentation is an important pre-processing task in numerous real-world applications, such as robotics, autonomous vehicles, and human-computer interaction. Compared with the rapid development of deep learning for two-dimensional (2D) image tasks, deep learning-based instance segmentation of 3D point cloud still has a lot of room for development. In particular, distinguishing a large number of occluded objects of the same class is a highly challenging problem, which is seen in a robotic bin-picking. In a usual bin-picking scene, many identical objects are stacked together and the model of the objects is known. Thus, the semantic information can be ignored; instead, the focus in the bin-picking is put on the segmentation of instances. Based on this task requirement, we propose a Fast Point Cloud Clustering (FPCC) for instance segmentation of bin-picking scene. FPCC includes a network named FPCC-Net and a fast clustering algorithm. FPCC-net has two subnets, one for inferring the geometric centers for clustering and the other for describing features of each point. FPCC-Net extracts features of each point and infers geometric center points of each instance simultaneously. After that, the proposed clustering algorithm clusters the remaining points to the closest geometric center in feature embedding space. Experiments show that FPCC also surpasses the existing works in bin-picking scenes and is more computationally efficient. Our code and data are available at https://github.com/xyjbaal/FPCC.

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arXiv2018

Dance Teaching by a Robot: Combining Cognitive and Physical Human-Robot Interaction for Supporting the Skill Learning Process

This letter presents a physical human-robot interaction scenario in which a robot guides and performs the role of a teacher within a defined dance training framework. A combined cognitive and physical feedback of performance is proposed for assisting the skill learning process. Direct contact cooperation has been designed through an adaptive impedance-based controller that adjusts according to the partner's performance in the task. In measuring performance, a scoring system has been designed using the concept of progressive teaching (PT). The system adjusts the difficulty based on the user's number of practices and performance history. Using the proposed method and a baseline constant controller, comparative experiments have shown that the PT presents better performance in the initial stage of skill learning. An analysis of the subjects' perception of comfort, peace of mind, and robot performance have shown a significant difference at the p < .01 level, favoring the PT algorithm.

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