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Kim Nygård

Publications and source records attributed to Kim Nygård.

9 recordsLinked to original sources

4D reconstruction of alumina laser melt pools at 25 kHz via operando X-ray multi-projection imaging

Advancing additive manufacturing, e.g., laser powder-bed fusion (LPBF), requires resolving rapid processes such as melt-pool dynamics and keyhole evolution in 4D (3D + time). Operando X-ray tomography is a state-of-the-art approach for 4D characterization, but its temporal resolution is fundamentally constrained by the sample rotation speed, limiting achievable 4D imaging rates and preventing the resolution of these fast phenomena. Here we present rotation-enabled X-ray Multi-Projection Imaging (rotation-XMPI), which captures three angularly resolved projections per time step and thereby decouples temporal resolution from the sample rotation speed. Combined with a self-supervised deep-learning reconstruction framework for multi-angle inputs, rotation-XMPI enables high-fidelity 4D imaging at unprecedented speed. We demonstrate the approach in an operando alumina laser-remelting experiment at MAX IV using three beamlets combined with 25 Hz sample rotation. Rotation-XMPI resolves melt-pool morphology and keyhole evolution; in contrast, conventional and limited-angle tomography remain rotation-limited, and motion blur prevents resolving these dynamics. Overall, rotation-XMPI delivers a 250-fold increase relative to state-of-the-art melt-pool imaging, effectively achieving 25,000 reconstructed volumes per second. This method establishes a practical route to scalable ultrafast 4D imaging for additive manufacturing and other materials processes.

physics.optics↗

4D Synchrotron X-Ray Multi Projection Imaging (XMPI) for studying multiphase flow dynamics and flow instabilities in porous networks

Flow instabilities such as Haines jumps in porous media are common phenomena that occur on sub-second timescales. X-rays are particularly suitable for investigating these processes because they provide non-destructive three-dimensional insight into the network structure and the liquid distribution within porous media. Studying imbibition events in four dimensions (three spatial dimensions plus time) is inherently challenging with conventional tomography because the required rapid sample rotation imposes significant centrifugal forces that alter the flow. Here, we demonstrate synchrotron X-ray multi-projection imaging (XMPI) to capture four-dimensional flow in an additively manufactured, homogeneous spherical pore network at 1.3 $μ$m effective pixel size and 50 Hz temporal resolution without the need for high rotational speeds. This enables in situ visualization of non-repeatable pore-scale events in both space and time, a capability unachievable with classical X-ray tomographic approaches. We compare the results to Shan-Chen multiphase Lattice Boltzmann simulations performed on the same geometry, finding both qualitative agreements and systematic differences in filling sequences and timescales. These discrepancies expose key limitations of current simulation methods in representing contact-line dynamics and realistic boundary conditions limitations that XMPI can directly overcome. By enabling high-resolution, real-time imaging of flow instabilities in opaque porous media, synchrotron XMPI provides a unique platform that bridges the gap between pore-scale experiments and simulations.

physics.flu-dyn↗

Time-resolved X-ray radiography of through-thickness liquid transport in partly saturated needle-punched nonwovens

Nonwoven fibre networks underpin filtration, insulation and geotextiles, where liquid uptake, redistribution and release govern performance. In needle-punched felts, barbed needles mechanically entangle fibres and partially reorient them toward the thickness direction ($z$), creating out-of-plane "pillars" and heterogeneity. While mechanical and structural consequences of needling are well documented, dynamic $z$-direction transport in partly saturated networks remains difficult to access due to opacity and sub-second timescales. Here we combine micro-CT ($μ$CT) of dry structure with time-resolved X-ray radiography during droplet addition to quantify through-thickness transport as a function of saturation and needling intensity, using a compact Washburn-type descriptor for dynamics. Results show an exponential dependence of $z$-directional liquid transport on saturation, consistent with previous models for in-plane relative permeability of nonwoven networks. Additionally, increased needle-punch intensity reorients fibres toward the $z$-direction, forming preferential flow pathways that enhance through-thickness transport, even as single-phase permeability decreases. These findings underscore needle-punch as a key design parameter for tuning liquid transport in nonwoven fibre networks. The approach provides an experimental and modelling framework for dynamic, capillarity-driven transport in opaque fibrous materials.

physics.flu-dyn↗

Synchrotron X-Ray Multi-Projection Imaging (XMPI) for High-Resolution 4D Characterization of Multiphase Flows

Multiphase flows where particles, bubbles, or droplets are suspended in a fluid govern critical processes in biology, medicine, materials processing, and geophysics. However, observing their microscale dynamics in opaque systems has remained a fundamental challenge. We present Synchrotron X-ray Multi-Projection Imaging (XMPI), a novel approach enabling four-dimensional (3D+time) tracking of microparticles in dense suspension flows without requiring sample rotation. By capturing simultaneous projections from multiple angles using beam-split X-rays at synchrotron facilities, we resolve instantaneous particle positions and trajectories in opaque fluids such as blood. We demonstrate the potential of XMPI through individual particle tracking velocimetry (3D PTV) in dilute conditions, as well as multi-projection optical flow analysis in dense suspensions. The methodology provides otherwise inaccessible experimental validation for particle-resolved computational fluid dynamics models and allows, e.g., observation of inertial focusing effects and microstructural dynamics relevant to suspension rheology and biomedical flows. This work paves the way for high-resolution, time-resolved 4D imaging of complex multiphase flows across a range of scientific and industrial applications. Combining XMPI with recent AI-supported 4D reconstruction algorithms opens a new spatiotemporal frontier for high-speed, rotation-free microtomography.

physics.flu-dyn↗

Time-resolved 3D imaging opportunities with XMPI at ForMAX

X-rays are commonly used in imaging experiments due to their penetration power, which enables non-destructive resolution of internal structures in samples that are opaque to visible light. Time-resolved X-ray tomography is the state-of-the-art method for obtaining volumetric 4D (3D + time) information by rotating the sample and acquiring projections from different angular viewpoints over time. This method enables studies to address a plethora of research questions across various scientific disciplines. However, it faces several limitations, such as incompatibility with single-shot experiments, challenges in rotating complex sample environments that restrict the achievable rotation speed or range, and the introduction of centrifugal forces that can affect the sample's dynamics. These limitations can hinder and even preclude the study of certain dynamics. Here, we present an implementation of an alternative approach, X-ray Multi-Projection Imaging (XMPI), which eliminates the need for sample rotation. Instead, the direct incident X-ray beam is split into beamlets using beam splitting X-ray optics. These beamlets intersect at the sample position from different angular viewpoints, allowing multiple projections to be acquired simultaneously. We commissioned this setup at the ForMAX beamline at MAX IV. We present projections acquired from two different sample systems - fibers under mechanical load and particle suspension in multi-phase flow - with distinct spatial and temporal resolution requirements. We demonstrate the capabilities of the ForMAX XMPI setup using the detector's full dynamical range for the relevant sample-driven spatiotemporal resolutions: i) at least 12.5 kHz framerates with 4 micrometer pixel sizes (fibers) and ii) 40 Hz acquisitions with 1.3 micrometer pixel sizes (multi-phase flows), setting the basis for a permanent XMPI endstation at ForMAX.

physics.app-ph↗

Multiscale transitional flow in anisotropic nanoparticle suspensions revealed by time-resolved x-ray scatter microscopy

Complex fluids transition from laminar to transitory flow above a critical control parameter, akin to their Newtonian counterparts. In a continuum mechanics sense, fluid elements follow the ensuing complex trajectories, giving rise to secondary flows in terms of macroscopic vortices and patterns thereof. However, if we replace idealized fluid elements with actual anisotropic nanoparticles, would their trajectories still reveal the same spatiotemporal behavior as the macroscopic flow field? This question is fundamental for complex fluids, where fully developed turbulence is suppressed by high viscosities and where understanding particle-flow coupling is central to transport, processing, and structure formation. To address this question, we develop small-angle x-ray scatter microscopy of unprecedented temporal resolution combined with polarized light imaging, thereby bridging seven orders of magnitude in lengtscales. Proof-of-principle is demonstrated on a classical stability problem, Taylor-Couette flow, of platelet-like graphene oxide nanoparticle and rod-like cellulose nanocrystal suspensions. The analysis shows hitherto hidden, markedly different multiscale dynamics underlying flow stability; while the platelet-like particles follow the wavy motion of the macroscopic, secondary flow field, the rod-like particles exhibit high-frequency motion that is uncorrelated with the vortex instabilities.

physics.flu-dyn↗

Painting Taylor vortices with cellulose nanocrystals: supercritical spectral dynamics

We study the flow stability and spatio-temporal spectral dynamics of cellulose nanocrystal (CNC) suspensions in a custom Taylor-Couette flow cell using the intrinsic shear induced birefringence and liquid crystalline properties of CNC suspensions for flow visualizations for the first time. The analysis is performed at constant ramped speed inputs of the independently rotating cylinders for several cases ranging from only inner or outer rotating cylinders to three counter-rotation cases. All CNC suspensions have measurable elastic and shear thinning, both increasing with CNC concentration. We show that the flow patterns recorded are essentially Newtonian-like, with non-Newtonian effects ranging from a decrease in wavenumbers to altering the critical parameters for the onset of instability modes. Outer cylinder rotation flow cases are stable for all concentrations whereas inner cylinder rotation flow cases transition to axisymmetric and azimuthally periodic secondary flows. However, unstable counter-rotation cases become unstable to asymmetric spiral modes. With increasing CNC concentration a counter-rotation case was found where azimuthally periodic wavy patterns transition to asymmetric spiral modes. In contrast to polymeric solutions of similar low to moderate elasticity and shear thinning, the shear-thinning region of CNC suspensions is expected to lead to the breakdown of the chiral nematic phase, whose elastic constants constitute the dominant structural elasticity mechanism. Thus, we interpret the Taylor-Couette stability of the CNC suspensions as dominated by their shear-thinning character due to the expected loss of elasticity in nonlinear flow conditions.

physics.flu-dyn↗

Packing frustration in dense confined fluids

Packing frustration for confined fluids, i.e., the incompatibility between the preferred packing of the fluid particles and the packing constraints imposed by the confining surfaces, is studied for a dense hard-sphere fluid confined between planar hard surfaces at short separations. The detailed mechanism for the frustration is investigated via an analysis of the anisotropic pair distributions of the confined fluid, as obtained from integral equation theory for inhomogeneous fluids at pair correlation level within the anisotropic Percus-Yevick approximation. By examining the mean forces that arise from interparticle collisions around the periphery of each particle in the slit, we calculate the principal components of the mean force for the density profile - each component being the sum of collisional forces on a particle's hemisphere facing either surface. The variations of these components with the slit width give rise to rather intricate changes in the layer structure between the surfaces, but, as shown in this paper, the basis of these variations can be easily understood qualitatively and often also semi-quantitatively. It is found that the ordering of the fluid is in essence governed locally by the packing constraints at each single solid-fluid interface. A simple superposition of forces due to the presence of each surface gives surprisingly good estimates of the density profiles, but there remain nontrivial confinement effects that cannot be explained by superposition, most notably the magnitude of the excess adsorption of particles in the slit relative to bulk.

cond-mat.soft↗

Local order variations in confined hard-sphere fluids

Pair distributions of fluids confined between two surfaces at close distance are of fundamental importance for a variety of physical, chemical, and biological phenomena, such as interactions between macromolecules in solution, surface forces, and diffusion in narrow pores. However, in contrast to bulk fluids, properties of inhomogeneous fluids are seldom studied at the pair-distribution level. Motivated by recent experimental advances in determining anisotropic structure factors of confined fluids, we analyze theoretically the underlying anisotropic pair distributions of the archetypical hard-sphere fluid confined between two parallel hard surfaces using first-principles statistical mechanics of inhomogeneous fluids. For this purpose, we introduce an experimentally accessible ensemble-averaged local density correlation function and study its behavior as a function of confining slit width. Upon increasing the distance between the confining surfaces, we observe an alternating sequence of strongly anisotropic versus more isotropic local order. The latter is due to packing frustration of the spherical particles. This observation highlights the importance of studying inhomogeneous fluids at the pair-distribution level.

cond-mat.soft↗