Robust watt-level continuous-wave deep-ultraviolet lasers near 230 nm
Continuous-wave (CW) deep-ultraviolet (DUV) lasers near 230~nm enable laser cooling of AlF, Cd, and Zn, but second-harmonic generation below 237~nm relies in practice on beta-barium borate (BBO), whose walk-off and UV-induced degradation hinder sustained operation. We demonstrate compact, affordable VECSEL-based systems informed by four years of operating 14 DUV cavities in 12 laser systems across six European laboratories. External LBO cavities produce nearly 4~W at 463~nm with 94% cavity efficiency. We compare spherically and elliptically focused Brewster-cut BBO cavities with a normal-incidence AR-coated design. The AR-coated cavity delivers the highest power and efficiency, reaching 1.0~W at 51% cavity and 44% external efficiency; the spherical Brewster cavity reaches 700~mW and maintains constant circulating power over 70~h, while elliptical focusing reduces peak intensity sixfold and improves beam quality, albeit with greater alignment sensitivity. Collaboration-designed DUV optics, AlF spectroscopy, and Cd trapping validate the system.