arXiv subjects

Mahdi Hejrati

Publications and source records attributed to Mahdi Hejrati.

13 recordsLinked to original sources

arXiv2026

Robust Immersive Bilateral Teleoperation of Beyond-Human-Scale Systems with Enhanced Transparency and Sense of Embodiment

This paper presents an immersive bilateral teleoperation framework for beyond-human-scale manipulators, combining motion/force transparency with enhanced operator embodiment through virtual reality (VR) and distributed haptic feedback. The platform integrates a full-scale industrial hydraulic manipulator, a 7-DoF haptic exoskeleton, and head-tracked visual feedback to reinforce operator agency and self-location. A force-sensorless adaptive controller incorporates an augmented human-robot dynamic model to address master-surrogate asymmetries, input nonlinearities, model uncertainties, and communication delays. Rigorous analysis establishes semi-global uniform ultimate boundedness of the closed-loop system. Extensive full-scale experiments demonstrate precise motion and force tracking with scaling up to 1:13 and 1:1000, respectively, and fixed or time-varying delays up to 150 ms. Coordinated 6-DoF pick-and-place and multi-axis contact tasks further validate system performance. A ten-participant user study supports system usability and indicates approximately 50% higher normalized embodiment scores with VR than with monitor-based feedback. These results advance intuitive, force-reflected remote manipulation at industrial scale.

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arXiv2026

Adaptive Modular Geometric Control of Robotic Manipulators

This paper develops an adaptive modular geometric control framework for robotic manipulators with uncertain inertial parameters. The manipulator is decomposed into rigid-body and joint modules, where each rigid-body module is represented by an Euler-Poincaré-type spatial dynamics on the Lie algebra se(3), and configuration errors are defined intrinsically through logarithmic maps on SE(3). The joint modules impose local screw constraints that relate adjacent body twists, accelerations, and transmitted wrenches, yielding a recursive propagation structure for the interconnected multibody system. Within this formulation, local geometric control laws are constructed at the module level, while the interconnection among modules is characterized by power-conjugate twist--wrench pairs induced by the natural duality pairing between the Lie algebra se(3) and its dual space se(3)^*. For the nominal case, exponential tracking stability of the interconnected system is established using local configuration energy functions on SE(3) and the power-preserving structure of the modular interconnection. To address inertial parametric uncertainty, a geometric adaptation law is introduced on the manifold of symmetric positive-definite matrices, ensuring physically consistent parameter estimates while retaining compatibility with the Lie-algebraic control formulation. Under the adaptive controller, semi-global uniform ultimate boundedness of the closed-loop tracking and parameter estimation errors is proven. Numerical simulations on a redundant high-inertia robotic manipulator demonstrate accurate pose tracking, smooth transient behavior, orientation regulation, and robustness under inertial perturbations. Comparative studies with state-of-the-art methods further illustrate the effectiveness of the proposed framework for complex robotic manipulation tasks.

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arXiv2026

Actuator-Aware Inverse Kinematics with Joint-Limit Admissibility for Torque-Controlled Redundant Robots

This paper proposes actuator-aware inverse kinematics for torque-controlled redundant robots under joint-limit constraints. In the considered architecture, the inverse-kinematic output is not merely a purely kinematic joint-velocity command; it is the required joint velocity supplied to a downstream torque-level controller. Therefore, a small commanded task residual may not necessarily improve realized motion. The proposed method formulates a convex quadratic programming problem whose decision variable is the joint-level required velocity. Control barrier function style bounds impose reference-level joint-limit admissibility, while the task equation is handled through a penalized slack variable. Redundancy is resolved using a controller-compatibility objective that accounts for previous-command consistency and actuator torque-capacity weighting. The method is independent of the particular torque-level controller and can serve as an intermediate IK layer between an endpoint trajectory and a redundant robot controller. Experiments on a virtual-decomposition-controlled seven-degree-of-freedom upper-limb exoskeleton compare the method with standard inverse-kinematic baselines and a constrained task-preserving quadratic programming baseline. The results indicate lower limit-pushing commands, bounded admissible required velocities, and improved realized task behavior in the tested trajectory, without modifying the downstream controller.

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arXiv2025

Full-Dynamics Real-Time Nonlinear Model Predictive Control of Heavy-Duty Hydraulic Manipulator for Trajectory Tracking Tasks

Heavy-duty hydraulic manipulators (HHMs) operate under strict physical and safety-critical constraints due to their large size, high power, and complex nonlinear dynamics. Ensuring that both joint-level and end-effector trajectories remain compliant with actuator capabilities, such as force, velocity, and position limits, is essential for safe and reliable operation, yet remains largely underexplored in real-time control frameworks. This paper presents a nonlinear model predictive control (NMPC) framework designed to guarantee constraint satisfaction throughout the full nonlinear dynamics of HHMs, while running at a real-time control frequency of 1 kHz. The proposed method combines a multiple-shooting strategy with real-time sensor feedback, and is supported by a robust low-level controller based on virtual decomposition control (VDC) for precise joint tracking. Experimental validation on a full-scale hydraulic manipulator shows that the NMPC framework not only enforces actuator constraints at the joint level, but also ensures constraint-compliant motion in Cartesian space for the end-effector. These results demonstrate the method's capability to deliver high-accuracy trajectory tracking while strictly respecting safety-critical limits, setting a new benchmark for real-time control in large-scale hydraulic systems.

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arXiv2025

Immersive Teleoperation of Beyond-Human-Scale Robotic Manipulators: Challenges and Future Directions

Teleoperation of beyond-human-scale robotic manipulators (BHSRMs) presents unique challenges that differ fundamentally from conventional human-scale systems. As these platforms gain relevance in industrial domains such as construction, mining, and disaster response, immersive interfaces must be rethought to support scalable, safe, and effective human-robot collaboration. This paper investigates the control, cognitive, and interface-level challenges of immersive teleoperation in BHSRMs, with a focus on ensuring operator safety, minimizing sensorimotor mismatch, and enhancing the sense of embodiment. We analyze design trade-offs in haptic and visual feedback systems, supported by early experimental comparisons of exoskeleton- and joystick-based control setups. Finally, we outline key research directions for developing new evaluation tools, scaling strategies, and human-centered safety models tailored to large-scale robotic telepresence.

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arXiv2025

Surrogate-Enhanced Modeling and Adaptive Modular Control of All-Electric Heavy-Duty Robotic Manipulators

This paper presents a unified system-level modeling and control framework for an all-electric heavy-duty robotic manipulator (HDRM) driven by electromechanical linear actuators (EMLAs). A surrogate-enhanced actuator model, combining integrated electromechanical dynamics with a neural network trained on a dedicated testbed, is integrated into an extended virtual decomposition control (VDC) architecture augmented by a natural adaptation law. The derived analytical HDRM model supports a hierarchical control structure that seamlessly maps high-level force and velocity objectives to real-time actuator commands, accompanied by a Lyapunov-based stability proof. In multi-domain simulations of both cubic and a custom planar triangular trajectory, the proposed adaptive modular controller achieves sub-centimeter Cartesian tracking accuracy. Experimental validation of the same 1-DoF platform under realistic load emulation confirms the efficacy of the proposed control strategy. These findings demonstrate that a surrogate-enhanced EMLA model embedded in the VDC approach can enable modular, real-time control of an all-electric HDRM, supporting its deployment in next-generation mobile working machines.

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arXiv2025

Desired Impedance Allocation for Robotic Systems

Virtual Decomposition Control (VDC) has emerged as a powerful modular framework for real-world robotic control, particularly in contact-rich tasks. Despite its widespread use, VDC has been fundamentally limited to first-order impedance allocation, inherently neglecting the desired inertia due to the mathematical complexity of second-order behavior allocation. However, inertia is crucial, not only for shaping dynamic responses during contact phases, but also for enabling smooth acceleration and deceleration in trajectory tracking. Motivated by the growing demand for high-fidelity interaction control, this work introduces, for the first time in the VDC framework, a method to realize second-order impedance behavior. By redefining the required end-effector velocity and introducing a required acceleration and a pseudo-impedance term, we achieve second-order impedance control while preserving the modularity of VDC. Rigorous stability analysis confirms the robustness of the proposed controller. Experimental validation on a 7-degree-of-freedom haptic exoskeleton demonstrates superior tracking and contact performance compared to first-order methods. Notably, incorporating inertia enables stable interaction with environments up to 70% stiffer, highlighting the effectiveness of the approach in real-world contact-rich scenarios.

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arXiv2025

Orchestrated Robust Controller for Precision Control of Heavy-duty Hydraulic Manipulators

Vast industrial investment along with increased academic research on heavy-duty hydraulic manipulators has unavoidably paved the way for their automatization, necessitating the design of robust and high-precision controllers. In this study, an orchestrated robust controller is designed to address the mentioned issue for generic manipulators with an anthropomorphic arm and spherical wrist. Thanks to virtual decomposition control (VDC), the entire robotic system is decomposed into subsystems, and a robust controller is designed at each local subsystem by considering unknown model uncertainties, unknown disturbances, and compound input nonlinearities. As such, radial basic function neural networks (RBFNNs) are incorporated into VDC to tackle unknown disturbances and uncertainties, resulting in novel decentralized RBFNNs. All robust local controllers designed at each local subsystem, then, are orchestrated to accomplish high-precision control. In the end, for the first time in the context of VDC, a semi-globally uniformly ultimate boundedness is achieved under the designed controller. The validity of the theoretical results is verified by performing extensive simulations and experiments on a 6-degrees-of-freedom industrial manipulator with a nominal lifting capacity of 600 kg at 5 meters reach. Comparing the simulation result to the state-of-the-art controller along with provided experimental results, demonstrates that proposed method established all promises and performed excellently.

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arXiv2024

Impact-Resilient Orchestrated Robust Controller for Heavy-duty Hydraulic Manipulators

Heavy-duty operations, typically performed using heavy-duty hydraulic manipulators (HHMs), are susceptible to environmental contact due to tracking errors or sudden environmental changes. Therefore, beyond precise control design, it is crucial that the manipulator be resilient to potential impacts without relying on contact-force sensors, which mostly cannot be utilized. This paper proposes a novel force-sensorless robust impact-resilient controller for a generic 6-degree-of-freedom (DoF) HHM constituting from anthropomorphic arm and spherical wrist mechanisms. The scheme consists of a neuroadaptive subsystem-based impedance controller, which is designed to ensure both accurate tracking of position and orientation with stabilization of HHMs upon contact, along with a novel generalized momentum observer, which is for the first time introduced in Plücker coordinate, to estimate the impact force. Finally, by leveraging the concepts of virtual stability and virtual power flow, the semi-global uniformly ultimately boundedness of the entire system is assured. To demonstrate the efficacy and versatility of the proposed method, extensive experiments were conducted using a generic 6-DoF industrial HHM. The experimental results confirm the exceptional performance of the designed method by achieving a subcentimeter tracking accuracy and by 80% reduction of impact of the contact.

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arXiv2023

Physical Human-Robot Interaction Control of an Upper Limb Exoskeleton with a Decentralized Neuro-Adaptive Control Scheme

Within the concept of physical human-robot interaction (pHRI), the most important criterion is the safety of the human operator interacting with a high degree of freedom (DoF) robot. Therefore, a robust control scheme is in high demand to establish safe pHRI and stabilize nonlinear, high DoF systems. In this paper, an adaptive decentralized control strategy is designed to accomplish the abovementioned objectives. To do so, a human upper limb model and an exoskeleton model are decentralized and augmented at the subsystem level to enable a decentralized control action design. Moreover, human exogenous force (HEF) that can resist exoskeleton motion is estimated using radial basis function neural networks (RBFNNs). Estimating both human upper limb and robot rigid body parameters, along with HEF estimation, makes the controller adaptable to different operators, ensuring their physical safety. The barrier Lyapunov function (BLF) is employed to guarantee that the robot can operate in a safe workspace while ensuring stability by adjusting the control law. Unknown actuator uncertainty and constraints are also considered in this study to ensure a smooth and safe pHRI. Then, the asymptotic stability of the whole system is established by means of the virtual stability concept and virtual power flows (VPFs) under the proposed robust controller. The experimental results are presented and compared to proportional-derivative (PD) and proportional-integral-derivative (PID) controllers. To show the robustness of the designed controller and its good performance, experiments are performed at different velocities, with different human users, and in the presence of unknown disturbances. The proposed controller showed perfect performance in controlling the robot, whereas PD and PID controllers could not even ensure stable motion in the wrist joints of the robot.

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arXiv2023

Nonlinear Subsystem-based Adaptive Impedance Control of Physical Human-Robot-Environment Interaction in Contact-rich Tasks

Haptic upper limb exoskeletons are robots that assist human operators during task execution while having the ability to render virtual or remote environments. Therefore, the stability of such robots in physical human-robot-environment interaction must be guaranteed, in addition to performing well during task execution. Having a wide range of Z-width, which shows the region of passively renderable impedance by a haptic display, is also important to render a wide range of virtual environments. To address these issues, in this study, subsystem-based adaptive impedance control is designed for having a stable human-robot-environment interaction of 7 degrees of freedom haptic exoskeleton. The presented control decomposes the entire system into subsystems and designs the controller at the subsystem level. The stability of the controller in the presence of contact with the virtual environment and human arm force is proved by employing the virtual stability concept. Additionally, the Z-width of the 7-DoF haptic exoskeleton is drawn using experimental data and improved using varying virtual mass element for the virtual environment. Finally, experimental results are provided to demonstrate the perfect performance of the proposed controller in accomplishing the predefined task.

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arXiv2023

Decentralized Nonlinear Control of Redundant Upper Limb Exoskeleton with Natural Adaptation Law

The aim of this work is to utilize an adaptive decentralized control method called virtual decomposition control (VDC) to control the orientation and position of the end-effector of a 7 degrees of freedom (DoF) right-hand upper-limb exoskeleton. The prevailing adaptive VDC approach requires tuning of 13n adaptation gains along with 26n upper and lower parameter bounds, where n is the number of rigid bodies. Therefore, utilizing the VDC scheme to control high DoF robots like the 7-DoF upper-limb exoskeleton can be an arduous task. In this paper, a new adaptation function, so-called natural adaptation law (NAL), is employed to eliminate these burdens from VDC, which results in reducing all 13n gains to one and removing dependency on upper and lower bounds. In doing so, VDC-based dynamic equations are restructured, and inertial parameter vectors are made compatible with NAL. Then, the NAL adaptation function is exploited to design a new adaptive VDC scheme. This novel adaptive VDC approach ensures physical consistency conditions for estimated parameters with no need for upper and lower bounds. Finally, the asymptotic stability of the algorithm is proved with the virtual stability concept and the accompanying function. The experimental results are utilized to demonstrate the excellent performance of the proposed new adaptive VDC scheme.

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arXiv2022

Neuro-Adaptive Boundary Force Control of Dual One-Link Flexible Arms with Unmodeled Dynamics and Input Constraints

The primary purpose of this article is to accomplish safe grasping task by means of dual one-link flexible manipulators. In order to design a force-sensor-less force control, the direct force control problem is reduced to common motion control problem, in a way that by satisfying new control objectives the grasping task is established. Afterwards, for the first time in the field of dual one-link flexible manipulators, intelligent control methods are combined with robust control approaches in an effort to; i) accomplish motion control objectives, ii) handle uncertainties in the system, and iii) consider unknown, mixed input constraints, resulting in NABFC (Neuro-Adaptive Boundary Force Control). Moreover, to deal with unknown model uncertainties as well as unknown input saturation and dead zones, Radial Basic Function Neural-Networks (RBFNNs) are used. In the same way, adaptive control is utilized to estimate unknown parameters. By exploiting Lyapunov's direct method, proper Lyapunov functional and Energy multiplier method are defined to express well-known yet strong stability procedure, which compensates a complex stability procedure proposed in the previous works. In the presence of the designed controller, the presented stability procedure resulted in a uniform ultimate boundedness (UUB) stability for the system. Finally, for comparison aim between the designed controller with other controllers, numerical analysis is used to demonstrate both the excellent performance of the proposed controller and the correctness of the stability analysis outcomes.

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