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Marek Tyburec

Publications and source records attributed to Marek Tyburec.

13 recordsLinked to original sources

Hierarchy of bounds in free orthotropic material optimization: From convex relaxations to Hashin-Shtrikman via sequential global programming

We study free orthotropic material optimization for two-dimensional plane-stress compliance minimization with two well-ordered isotropic phases, motivated by the gap between tensors admissible in classical free-material optimization and tensors realizable by composites. To reduce this gap, we construct a hierarchy of realizability-aware admissible sets induced by zeroth-order, Voigt, and Hashin--Shtrikman (HS) energy bounds, moving from convex relaxations to a tighter nonconvex model. In the convex zeroth-order and Voigt settings, the Voigt set is strictly tighter for intermediate volume fractions and coincides with the zeroth-order set at pure-phase endpoints, and the Voigt model reduces to an isotropic variable-thickness-sheet formulation. In the single-loadcase continuum zeroth-order problem, at least one optimal solution can be chosen orthotropic. For HS constraints, we rewrite the bound as a Voigt term minus a nonnegative correction, clarifying strict tightening for interior volume fractions and local nonconvexity. We further prove that the convex hull of the HS feasible set equals the Voigt set and derive reduced formulations via active-constraint analysis and explicit elementwise volume characterization, including reductions specialized to orthotropic effective tensors. In the single-loadcase continuum setting, the HS relaxation is tight with the Allaire--Kohn relaxed problem, attained in the relaxation sense by sequential laminates, whereas in generic multi-loadcase settings it provides a lower bound on optimal compliance over general microstructures. The resulting nonconvex orthotropic HS problem is solved by sequential global programming, and numerical results confirm the predicted compliance hierarchy and show close agreement with finite-rank laminate references.

math.OC

Minimum-weight frames under subresonant harmonic excitation: Robust constraints on dynamic compliance, peak input power, and eigenfrequencies

This work addresses minimum-weight design of undamped Euler-Bernoulli frame structures under subresonant single-frequency harmonic excitations, focusing on (robust) dynamic compliance and (robust) peak input power with ellipsoidal load uncertainty. We develop a semidefinite reformulation of robust dynamic compliance for subresonant single-frequency excitation and prove its equivalence to robust peak input power. We show that both these response measures admit an exact reformulation as a free-vibration eigenvalue constraint with design-independent mass augmentation, unifying static, dynamic, and modal requirements. Despite the nonconvex polynomial dependence on cross-sectional areas, certified bounds on global minimizers are obtained via the moment-sum-of-squares hierarchy of semidefinite relaxations. Benchmark studies on 10- and 35-segment frames corroborate the theory. For the 10-segment problem, we obtain the global optimum; for the 35-segment frame, we find high-quality locally-optimal designs that substantially improve on the best known one. We further fabricate and experimentally validate an additional design that closely matches the predictions of the model.

math.OC

Global weight optimization of frame structures under free-vibration eigenvalue constraints

Topology optimization of frame structures under free-vibration eigenvalue constraints constitutes a challenging nonconvex polynomial optimization problem with disconnected feasible sets. In this article, we first formulate it as a polynomial semidefinite programming problem (SDP) of minimizing a linear function over a basic semi-algebraic feasible set. We then propose to solve this problem by Lasserre hierarchy of linear semidefinite relaxations providing a sequence of increasing lower bounds. To obtain also a sequence of upper bounds and thus conditions on global $\varepsilon$-optimality, we provide a bilevel reformulation that exhibits a special structure: The lower level is quasiconvex univariate and it has a non-empty interior if the constraints of the upper-level problem are satisfied. After deriving the conditions for the solvability of the lower-level problem, we thus provide a way to construct feasible points to the original SDP. Using such a feasible point, we modify the original nonlinear SDP to satisfy the conditions for the deployment of the Lasserre hierarchy. Solving arbitrary degree relaxation of the hierarchy, we prove that scaled first-order moments associated with the problem variables satisfy feasibility conditions for the lower-level problem and thus provide guaranteed upper and lower bounds on the objective function. Using these bounds, we develop a simple sufficient condition for global $\varepsilon$-optimality and prove that the optimality gap $\varepsilon$ converges to zero if the set of global minimizers is convex. Finally, we illustrate these results with four representative problems for which the hierarchy converges in at most five relaxation degrees

math.OC

Moment-SOS hierarchies for arrow-type polynomial matrix inequalities with applications to structural optimization

The Arrow Decomposition (AD) technique, initially introduced in [Mathematical Programming 190(1-2) (2021), pp 105-134], demonstrated superior scalability over the classical chordal decomposition in the context of Linear Matrix Inequalities (LMIs) if the matrix in question satisfied suitable assumptions. The primary objective of this paper is to extend the AD method to address Polynomial Optimization Problems (POPs) involving large-scale Polynomial Matrix Inequalities (PMIs), with the solution framework relying on moment-sum of square (mSOS) hierarchies. As a first step, we revisit the LMI case and weaken the conditions necessary for the key AD theorem presented in [Mathematical Programming 190(1-2) (2021), pp 105-134]. This modification allows the method to be applied to a broader range of problems. Next, we propose a practical procedure that reduces the number of additional variables, drawing on physical interpretations often found in structural optimization applications. For the PMI case, we explore two distinct approaches to combine the AD technique with mSOS hierarchies. One approach involves applying AD to the original POP before implementing the mSOS relaxation. The other approach applies AD directly to the mSOS relaxations of the POP. We establish convergence guarantees for both approaches and prove that theoretical properties extend to the polynomial case. Finally, we illustrate the significant computational advantages offered by the application of AD, particularly in the context of structural optimization problems.

math.OC

Term-sparse polynomial optimization for the design of frame structures

This work investigates an efficient solution to two fundamental problems in topology optimization of frame structures. The first one involves minimizing structural compliance under linear-elastic equilibrium and weight constraint, while the second one minimizes the weight under compliance constraints. These problems are non-convex and generally challenging to solve globally, with the non-convexity concentrated in a polynomial matrix inequality. We solve these problems using the moment-sum-of-squares (mSOS) hierarchy and improve the scalability by enhancing (mSOS) with the Term Sparsity Pattern (TSP) technique. Additionally, we exploit the unique polynomial structure of our problems by adopting a reduced monomial basis containing only non-mixed terms. These modifications significantly enhance computational efficiency. Extensive numerical experiments demonstrate that our approach achieves global solutions for instances twice as large as those previously solved while substantially accelerating the solution process.

math.OC

Truss topology design under harmonic loads: Peak power minimization with semidefinite programming

Designing lightweight yet stiff structures that can withstand vibrations is a crucial task in structural optimization. Here, we present a novel framework for truss topology optimization under undamped harmonic oscillations. Our approach minimizes the peak power of the structure under harmonic loads, overcoming the limitations of single-frequency and in-phase assumptions found in previous methods. For this, we leverage the concept of semidefinite representable (SDr) functions, demonstrating that while compliance readily conforms to an SDr representation, peak power requires a derivation based on the non-negativity of trigonometric functions. Finally, we introduce convex relaxations for the minimization problem and provide promising computational results.

math.OC

Global weight optimization of frame structures with polynomial programming

Weight optimization of frame structures with continuous cross-section parametrization is a challenging non-convex problem that has traditionally been solved by local optimization techniques. Here, we exploit its inherent semi-algebraic structure and adopt the Lasserre hierarchy of relaxations to compute the global minimizers. While this hierarchy generates a natural sequence of lower bounds, we show, under mild assumptions, how to project the relaxed solutions onto the feasible set of the original problem and thus construct feasible upper bounds. Based on these bounds, we develop a simple sufficient condition of global $\varepsilon$-optimality. Finally, we prove that the optimality gap converges to zero in the limit if the set of global minimizers is convex. We demonstrate these results by means of two academic illustrations.

math.OC

On bounded Wang tilings

Wang tiles enable efficient pattern compression while avoiding the periodicity in tile distribution via programmable matching rules. However, most research in Wang tilings has considered tiling the infinite plane. Motivated by emerging applications in materials engineering, we consider the bounded version of the tiling problem and offer four integer programming formulations to construct valid or nearly-valid Wang tilings: a decision, maximum-rectangular tiling, maximum cover, and maximum adjacency constraint satisfaction formulations. To facilitate a finer control over the resulting tilings, we extend these programs with tile-based, color-based, packing, and variable-sized periodic constraints. Furthermore, we introduce an efficient heuristic algorithm for the maximum-cover variant based on the shortest path search in directed acyclic graphs and derive simple modifications to provide a $1/2$ approximation guarantee for arbitrary tile sets, and a $2/3$ guarantee for tile sets with cyclic transducers. Finally, we benchmark the performance of the integer programming formulations and of the heuristic algorithms showing that the heuristics provides very competitive outputs in a fraction of time. As a by-product, we reveal errors in two well-known aperiodic tile sets: the Knuth tile set contains a tile unusable in two-way infinite tilings, and the Lagae corner tile set is not aperiodic.

math.OC

Modular-topology optimization of structures and mechanisms with free material design and clustering

Topology optimization of modular structures and mechanisms enables balancing the performance of automatically-generated individualized designs, as required by Industry 4.0, with enhanced sustainability by means of component reuse. For optimal modular design, two key questions must be answered: (i) what should the topology of individual modules be like and (ii) how should modules be arranged at the product scale? We address these challenges by proposing a bi-level sequential strategy that combines free material design, clustering techniques, and topology optimization. First, using free material optimization enhanced with post-processing for checkerboard suppression, we determine the distribution of elasticity tensors at the product scale. To extract the sought-after modular arrangement, we partition the obtained elasticity tensors with a novel deterministic clustering algorithm and interpret its outputs within Wang tiling formalism. Finally, we design interiors of individual modules by solving a single-scale topology optimization problem with the design space reduced by modular mapping, conveniently starting from an initial guess provided by free material optimization. We illustrate these developments with three benchmarks first, covering compliance minimization of modular structures, and, for the first time, the design of non-periodic compliant modular mechanisms. Furthermore, we design a set of modules reusable in an inverter and in gripper mechanisms, which ultimately pave the way towards the rational design of modular architectured (meta)materials.

cond-mat.mtrl-sci

Global optimality in minimum compliance topology optimization of frames and shells by moment-sum-of-squares hierarchy

The design of minimum-compliance bending-resistant structures with continuous cross-section parameters is a challenging task because of its inherent non-convexity. Our contribution develops a strategy that facilitates computing all guaranteed globally optimal solutions for frame and shell structures under multiple load cases and self-weight. To this purpose, we exploit the fact that the stiffness matrix is usually a polynomial function of design variables, allowing us to build an equivalent non-linear semidefinite programming formulation over a semi-algebraic feasible set. This formulation is subsequently solved using the Lasserre moment-sum-of-squares hierarchy, generating a sequence of outer convex approximations that monotonically converges from below to the optimum of the original problem. Globally optimal solutions can subsequently be extracted using the Curto-Fialkow flat extension theorem. Furthermore, we show that a simple correction to the solutions of the relaxed problems establishes a feasible upper bound, thereby deriving a simple sufficient condition of global $\varepsilon$-optimality. When the original problem possesses a unique minimum, we show that this solution is found with a zero optimality gap in the limit. These theoretical findings are illustrated on several examples of topology optimization of frames and shells, for which we observe that the hierarchy converges in a finite (rather small) number of steps.

math.OC

Modular-topology optimization with Wang tilings: An application to truss structures

Modularity is appealing for solving many problems in optimization. It brings the benefits of manufacturability and reconfigurability to structural optimization, and enables a trade-off between the computational performance of a Periodic Unit Cell (PUC) and the efficacy of non-uniform designs in multi-scale material optimization. Here, we introduce a novel strategy for concurrent minimum-compliance design of truss modules topologies and their macroscopic assembly encoded using Wang tiling, a formalism providing independent control over the number of modules and their interfaces. We tackle the emerging bilevel optimization problem with a combination of meta-heuristics and mathematical programming. At the upper level, we employ a genetic algorithm to optimize module assemblies. For each assembly, we obtain optimal module topologies as a solution to a convex second-order conic program that exploits the underlying modularity, incorporating stress constraints, multiple load cases, and reuse of module(s) for various structures. Merits of the proposed strategy are illustrated with three representative examples, clearly demonstrating that the best designs obtained by our method exhibited decreased compliance: from 56% to 69% compared to the PUC designs.

cs.CE

On optimum design of frame structures

Optimization of frame structures is formulated as a~non-convex optimization problem, which is currently solved to local optimality. In this contribution, we investigate four optimization approaches: (i) general non-linear optimization, (ii) optimality criteria method, (iii) non-linear semidefinite programming, and (iv) polynomial optimization. We show that polynomial optimization solves the frame structure optimization to global optimality by building the (moment-sums-of-squares) hierarchy of convex linear semidefinite programming problems, and it also provides guaranteed lower and upper bounds on optimal design. Finally, we solve three sample optimization problems and conclude that the local optimization approaches may indeed converge to local optima, without any solution quality measure, or even to infeasible points. These issues are readily overcome by using polynomial optimization, which exhibits a finite convergence, at the prize of higher computational demands.

math.OC

Designing modular 3D printed reinforcement of wound composite hollow beams with semidefinite programming

Fueled by their excellent stiffness-to-weight ratio and the availability of mature manufacturing technologies, filament wound carbon fiber reinforced polymers represent ideal materials for thin-walled laminate structures. However, their strong anisotropy reduces structural resistance to wall instabilities under shear and buckling. Increasing laminate thickness degrades weight and structural efficiencies and the application of a dense internal core is often uneconomical and labor-intensive. In this contribution, we introduce a convex linear semidefinite programming formulation for truss topology optimization to design an efficient non-uniform lattice-like internal structure. The internal structure not only reduces the effect of wall instabilities, mirrored in the increase of the fundamental free-vibration eigenfrequency, but also keeps weight low, secures manufacturability using conventional three-dimensional printers, and withstands the loads induced during the production process. We showcase a fully-automatic procedure in detail for the design, prototype manufacturing, and verification of a simply-supported composite machine tool component, including validation with roving hammer tests. The results confirm that the 3D-printed optimized internal structure almost doubles the fundamental free-vibration eigenfrequency, allowing to increase working frequency of the machine tool, even though the ratio between elastic properties of the carbon composite and the ABS polymer used for 3D printing exceeds two orders of magnitude.

physics.app-ph