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Mario Hirz

Publications and source records attributed to Mario Hirz.

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Impact of Physics-Informed Features on Neural Network Complexity for Li-ion Battery Voltage Prediction in Electric Vertical Takeoff and Landing Aircrafts

The electrification of vertical takeoff and landing aircraft demands high-fidelity battery management systems capable of predicting voltage response under aggressive power dynamics. While data-driven models offer high accuracy, they often require complex architectures and extensive training data. Conversely, equivalent circuit models (ECMs), such as the second-order model, offer physical interpretability but struggle with high C-rate non-linearities. This paper investigates the impact of integrating physics-based information into data-driven surrogate models. Specifically, we evaluate whether physics-informed features allow for the simplification of neural network architectures without compromising accuracy. Using the open-source electric vertical takeoff and landing (eVTOL) battery dataset, we compare pure data-driven models against physics-informed data models. Results demonstrate that physics-informed models achieve comparable accuracy to complex pure data-driven models while using up to 75% fewer trainable parameters, significantly reducing computational overhead for potential on-board deployment.

eess.SY

A Data-Driven Approach for Electric Vehicle Powertrain Modeling

Electrification in the automotive industry and increasing powertrain complexity demand accelerated, cost-effective development cycles. While data-driven models are recently investigated at component level, a gap exists in systematically integrating them into cohesive, system-level simulations for virtual validation. This paper addresses this gap by presenting a modular framework for developing powertrain simulations. By defining standardized interfaces for key components-the battery, inverter, and electric motor-our methodology enables independently developed models, whether data-driven, physics-based, or empirical, to be easily integrated. This approach facilitates scalable system-level modeling, aims to shorten development timelines and to meet the agile demands of the modern automotive industry.

eess.SY

Root Cause Analysis in Lithium-Ion Battery Production with FMEA-Based Large-Scale Bayesian Network

The production of lithium-ion battery cells is characterized by a high degree of complexity due to numerous cause-effect relationships between process characteristics. Knowledge about the multi-stage production is spread among several experts, rendering tasks as failure analysis challenging. In this paper, a new method is presented that includes expert knowledge acquisition in production ramp-up by combining Failure Mode and Effects Analysis (FMEA) with a Bayesian Network. Special algorithms are presented that help detect and resolve inconsistencies between the expert-provided parameters which are bound to occur when collecting knowledge from several process experts. We show the effectiveness of this holistic method by building up a large scale, cross-process Bayesian Failure Network in lithium-ion battery production and its application for root cause analysis.

stat.AP

3D Vision Guided Robotic Charging Station for Electric and Plug-in Hybrid Vehicles

Electric vehicles (EVs) and plug-in hybrid vehicles (PHEVs) are rapidly gaining popularity on our roads. Besides a comparatively high purchasing price, the main two problems limiting their use are the short driving range and inconvenient charging process. In this paper we address the following by presenting an automatic robot-based charging station with 3D vision guidance for plugging and unplugging the charger. First of all, the whole system concept consisting of a 3D vision system, an UR10 robot and a charging station is presented. Then we show the shape-based matching methods used to successfully identify and get the exact pose of the charging port. The same approach is used to calibrate the camera-robot system by using just known structure of the connector plug and no additional markers. Finally, a three-step robot motion planning procedure for plug-in is presented and functionality is demonstrated in a series of successful experiments.

cs.RO