arXiv subjects

Matthew J. McDermott

Publications and source records attributed to Matthew J. McDermott.

9 recordsLinked to original sources

arXiv2026

The Precursor Genome: A Pairwise Reaction Dataset for Solid-State Synthesis

Solid-state reactions remain the dominant route to inorganic materials, yet no large, machine-readable dataset reports their experimental protocols and outcomes with consistent provenance; this gap obstructs first-principles, data-driven, and machine-learning approaches to synthesis science. Here, we present the Precursor Genome, a dataset of 1,035 pairwise solid-state reactions generated autonomously by the A-Lab self-driving laboratory, spanning 46 precursors and 39 elements. Every reaction is reported together with its full experimental metadata, including measured thermal profiles, precursor and recovered masses, and instrument configuration. Every product mixture is identified from raw X-ray diffraction (1,351 scans) through automated Rietveld refinement with the Dara framework, yielding 1,950 refinement cases that are independently validated by human experts on a three-tier quality scale. Raw pattern files, serialized refinement objects, and reviewer annotations are distributed through a Pydantic-validated JSON ledger, preserving full traceability from each precursor pair to its final phase assignment. The Precursor Genome establishes a FAIR, reusable benchmark for training and evaluating predictive models of solid-state reactivity.

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arXiv2025

Dara: Automated multiple-hypothesis phase identification and refinement from powder X-ray diffraction

Powder X-ray diffraction (XRD) is a foundational technique for characterizing crystalline materials. However, the reliable interpretation of XRD patterns, particularly in multiphase systems, remains a manual and expertise-demanding task. As a characterization method that only provides structural information, multiple reference phases can often be fit to a single pattern, leading to potential misinterpretation when alternative solutions are overlooked. To ease humans' efforts and address the challenge, we introduce Dara (Data-driven Automated Rietveld Analysis), a framework designed to automate the robust identification and refinement of multiple phases from powder XRD data. Dara performs an exhaustive tree search over all plausible phase combinations within a given chemical space and validates each hypothesis using a robust Rietveld refinement routine (BGMN). Key features include structural database filtering, automatic clustering of isostructural phases during tree expansion, peak-matching-based scoring to identify promising phases for refinement. When ambiguity exists, Dara generates multiple hypothesis which can then be decided between by human experts or with further characteriztion tools. By enhancing the reliability and accuracy of phase identification, Dara enables scalable analysis of realistic complex XRD patterns and provides a foundation for integration into multimodal characterization workflows, moving toward fully self-driving materials discovery.

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arXiv2025

Data-Driven Design-Test-Make-Analyze Paradigm for Inorganic Crystals: Ultrafast Synthesis of Ternary Oxides

Data-driven methodologies hold the promise of revolutionizing inorganic materials discovery, but they often face challenges due to discrepancies between theoretical predictions and experimental validation. In this work, we present an end-to-end discovery framework that leverages synthesizability, oxidation state probability, and reaction pathway calculations to guide the exploration of transition metal oxide spaces. Two previously unsynthesized target compositions, ZnVO3 and YMoO3, passed preliminary computational evaluation and were considered for ultrafast synthesis. Comprehensive structural and compositional analysis confirmed the successful synthesis ZnVO3 in a partially disordered spinel structure, validated via Density Functional Theory (DFT). Exploration of YMoO3 led to YMoO3-x with elemental composition close to 1:1:3; the structure was subsequently identified to be Y4Mo4O11 through micro-electron diffraction (microED) analysis. Our framework effectively integrates multi-aspect physics-based filtration with in-depth characterization, demonstrating the feasibility of designing, testing, synthesizing, and analyzing (DTMA) novel material candidates, marking a significant advancement towards inorganic materials by design.

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arXiv2025

Synthetic accessibility and sodium ion conductivity of the Na$_{8-x}$A$^{x}$P$_2$O$_9$ (NAP) high-temperature sodium superionic conductor framework

Advancement of solid state electrolytes (SSEs) for all solid state batteries typically focuses on modification of a parent structural framework for improved conductivity, \textit{e.g.} cation substitution for an immobile ion or varying the concentration of the mobile ion. Therefore, novel frameworks can be disruptive by enabling fast ion conduction aided by different structure and diffusion mechanisms, and unlocking optimal conductors with different properties (\textit{e.g.} mechanical properties, sintering needs, electrochemical stability) than previously published. Herein, we perform a high throughput survey of an understudied structural framework for sodium ion conduction, Na$_{8-x}$A$^x$P$_2$O$_9$ (NAP), to understand the family's thermodynamic stability, synthesizability, and ionic conduction. We first show that the parent phase Na$_4$TiP$_2$O$_9$ (NTP) undergoes a structural distortion (with accompanying conductivity transition) due to unstable phonons from a pseduo-Jahn Teller mode in the 1D titanium chains. Then, screening of cation-substituted structural candidates with \textit{ab initio} and machine-learned potential calculations reveal a number of candidates that are thermodynamically stable, likely synthesizable, and have high predicted ionic conductivities. High throughput experimental trials and subsequent methodology optimization of one Na$_4$SnP$_2$O$_9$ (NSP) highlight collective challenges to the synthesis pathways for sodium phosphate materials via solid state synthesis. Our results demonstrate that NAP is a highly tunable conduction framework whose high temperature conductivity transition has heretofore eliminated it from significant research interest. By expanding the structural toolkit for SSE design, we increase the number of useful sodium ion electrolytes for integration into safe and accessible solid state batteries.

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arXiv2024

AlabOS: A Python-based Reconfigurable Workflow Management Framework for Autonomous Laboratories

The recent advent of autonomous laboratories, coupled with algorithms for high-throughput screening and active learning, promises to accelerate materials discovery and innovation. As these autonomous systems grow in complexity, the demand for robust and efficient workflow management software becomes increasingly critical. In this paper, we introduce AlabOS, a general-purpose software framework for orchestrating experiments and managing resources, with an emphasis on automated laboratories for materials synthesis and characterization. AlabOS features a reconfigurable experiment workflow model and a resource reservation mechanism, enabling the simultaneous execution of varied workflows composed of modular tasks while eliminating conflicts between tasks. To showcase its capability, we demonstrate the implementation of AlabOS in a prototype autonomous materials laboratory, A-Lab, with around 3,500 samples synthesized over 1.5 years.

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arXiv2024

ReactCA: A Cellular Automaton for Predicting Phase Evolution in Solid-State Reactions

New computational tools for solid-state synthesis recipe design are needed in order to accelerate the experimental realization of novel functional materials proposed by high-throughput materials discovery workflows. This work contributes a cellular automaton simulation framework (ReactCA) for predicting the time-dependent evolution of intermediate and product phases during solid-state reactions as a function of precursor choice and amount, reaction atmosphere, and heating profile. The simulation captures rudimentary kinetic effects, the effects of reactant particle spatial distribution, particle melting and reaction atmosphere. It achieves conservation of mass using a stochastic, asynchronous evolution rule and estimates reaction rates using density functional theory data from the Materials Project [1] and machine learning estimators for the the melting point [2] and the vibrational entropy component of the Gibbs free energy [3]. The resulting simulation framework allows for the prediction of the likely outcome of a reaction recipe before any experiments are performed. We analyze five experimental solid-state recipes for BaTiO$_3$, CaZrN$_2$ and YMnO$_3$ found in the literature to illustrate the performance of the model in capturing reaction pathways as a function of temperature, reaction selectivity and the effect of precursor choice. Our approach allows for straightforward comparison of predicted mass fractions of intermediates and products with experimental results. This simulation framework presents a step toward $\textit{in silico}$ synthesis recipe design and an easier way to optimize existing recipes, aid in the identification of intermediates and identify effective recipes for yet unrealized inorganic solids.

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arXiv2023

Mechanistically-guided materials chemistry: synthesis of new ternary nitrides, CaZrN$_2$ and CaHfN$_2$

Recent computational studies have predicted many new ternary nitrides, revealing synthetic opportunities in this underexplored phase space. However, synthesizing new ternary nitrides is difficult, in part because intermediate and product phases often have high cohesive energies that inhibit diffusion. Here, we report the synthesis of two new phases, calcium zirconium nitride (CaZrN$_2$) and calcium hafnium nitride (CaHfN$_2$), by solid state metathesis reactions between Ca$_3$N$_2$ and $M$Cl$_4$ ($M$ = Zr, Hf). Although the reaction nominally proceeds to the target phases in a 1:1 ratio of the precursors via Ca$_3$N$_2$ + $M$Cl$_4$ $\rightarrow$ Ca$M$N$_2$ + 2 CaCl$_2$, reactions prepared this way result in Ca-poor materials (Ca$_xM_{2-x}$N$_2$, $x<1$). A small excess of Ca$_3$N$_2$ (ca. 20 mol\%) is needed to yield stoichiometric Ca$M$N$_2$, as confirmed by high-resolution synchrotron powder X-ray diffraction. In situ synchrotron X-ray diffraction studies reveal that nominally stoichiometric reactions produce Zr$^{3+}$ intermediates early in the reaction pathway, and the excess Ca$_3$N$_2$ is needed to reoxidize Zr$^{3+}$ intermediates back to the Zr$^{4+}$ oxidation state of CaZrN$_2$. Analysis of computationally-derived chemical potential diagrams rationalizes this synthetic approach and its contrast from the synthesis of MgZrN$_2$. These findings additionally highlight the utility of in situ diffraction studies and computational thermochemistry to provide mechanistic guidance for synthesis.

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arXiv2023

Assessing Thermodynamic Selectivity of Solid-State Reactions for the Predictive Synthesis of Inorganic Materials

Synthesis is a major challenge in the discovery of new inorganic materials. Currently, there is limited theoretical guidance for identifying optimal solid-state synthesis procedures. We introduce two selectivity metrics, primary and secondary competition, to assess the favorability of target/impurity phase formation in solid-state reactions. We used these metrics to analyze 3,520 solid-state reactions in the literature, ranking existing approaches to popular target materials. Additionally, we implemented these metrics in a data-driven synthesis planning workflow and demonstrated its application in the synthesis of barium titanate (BaTiO$_3$). Using an 18-element chemical reaction network with first-principles thermodynamic data from the Materials Project, we identified 82,985 possible BaTiO$_3$ synthesis reactions and selected nine for experimental testing. Characterization of reaction pathways via synchrotron powder X-ray diffraction reveals that our selectivity metrics correlate with observed target/impurity formation. We discovered two efficient reactions using unconventional precursors (BaS/BaCl$_2$ and Na$_2$TiO$_3$) that produce BaTiO$_3$ faster and with fewer impurities than conventional methods, highlighting the importance of considering complex chemistries with additional elements during precursor selection. Our framework provides a foundation for predictive inorganic synthesis, facilitating the optimization of existing recipes and the discovery of new materials, including those not easily attainable with conventional precursors.

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arXiv2021

Selectivity in yttrium manganese oxide synthesis via local chemical potentials in hyperdimensional phase space

In sharp contrast to molecular synthesis, materials synthesis is generally presumed to lack selectivity. The few known methods of designing selectivity in solid-state reactions have limited scope, such as topotactic reactions or strain stabilization. This contribution describes a general approach for searching large chemical spaces to identify selective reactions. This novel approach explains the ability of a nominally "innocent" Na$_2$CO$_3$ precursor to enable the metathesis synthesis of single-phase Y$_2$Mn$_2$O$_7$ -- an outcome that was previously only accomplished at extreme pressures and which cannot be achieved with closely related precursors of Li$_2$CO$_3$ and K$_2$CO$_3$. By calculating the required change in chemical potential across all possible reactant-product interfaces in an expanded chemical space including Y, Mn, O, alkali metals, and halogens, using thermodynamic parameters obtained from density functional theory calculations, we identify reactions that minimize the thermodynamic competition from intermediates. In this manner, only the Na-based intermediates minimize the distance in the hyperdimensional chemical potential space to Y$_2$Mn$_2$O$_7$, thus providing selective access to a phase which was previously thought to be metastable. Experimental evidence validating this mechanism for pathway-dependent selectivity is provided by intermediates identified from in situ synchrotron-based crystallographic analysis. This approach of calculating chemical potential distances in hyperdimensional compositional spaces provides a general method for designing selective solid-state syntheses that will be useful for gaining access to metastable phases and for identifying reaction pathways that can reduce the synthesis temperature, and cost, of technological materials.

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