arXiv subjects

Michael T. Tolley

Publications and source records attributed to Michael T. Tolley.

10 recordsLinked to original sources

arXiv2026

Pneumatic Units for Logic-based Sequential Excitation (PULSE) in Wearable Haptic Devices

Soft, wearable robotic devices can deliver haptic feedback to support a wide range of tasks, such as extended reality, training various skills, and rehabilitation. Pneumatic actuation can deliver complex haptic feedback, is lightweight and compliant, and can be incorporated into textiles, making it promising for wearable applications. These soft pneumatic devices, however, typically require a valve and input for each pneumatic actuator, making it challenging to develop fully portable devices for at-home use. In this work we present a pneumatic unit for logic-based sequential excitation (PULSE). The PULSE is a flat, textile-based pneumatic actuator with embedded fluidic logic. By combining these actuators into a fluidic ring oscillator, we decreased the typical amount of required pneumatic inputs for a haptic forearm sleeve by 60%, with the ability to scale. We built the ring oscillator by optimizing design variables to reach desired periods of oscillation. We demonstrated a set of tactile stroking cues with periods ranging from 1.16 to 1.56 s and forces ranging from 1.07 to 2.04 N. We assessed the sleeve's ability to render differentiable, pleasant, and continuous haptic cues in a user study. The forearm sleeve containing PULSEs successfully delivered four directional cues and guided users to target wrist angles with fast reaction times, low overshoot amounts, and a 93.3% average accuracy of correct initial directions.

cs.HC↗

arXiv2026

A Task-Agnostic Control Strategy for Dynamic Assistance with Pneumatically Actuated Soft Exosuits

Pneumatic artificial muscles have provided new opportunities to develop upper-extremity soft exosuits for reha- bilitation, augmentation, and assisted daily living. However, the complex dynamics and limited bandwidth of these actuators has made providing responsive assistance based on user intention a longstanding challenge. In this work, we present an inverse-plant control strategy for pneumatically actuated soft exosuits that only relies on kinematic sensing for task-agnostic and dynamic assistance during daily living. We model the human-robot system using a Hammerstein dynamic model, consisting of a Preisach hysteresis model and a linear time-invariant filter, to capture the static and dynamic behavior of the system. We personalize our model to each user using 140 s of data and approximate an inverse to integrate into our control loop. When evaluated on a test rig that emulated a soft assistive exosuit for the wrist, our controller reduced the interaction torque by up to 73% and the activation of key flexor and extensor muscles by up to 47% relative to the condition with no assistance for speeds ranging from 8°/s to 120°/s. Overall, this work presents a control strategy that can provide task-agnostic, dynamic assistance with pneumatically actuated soft exosuits without the need for physiological or force sensors to interpret user intention.

cs.RO↗

arXiv2026

Real-time Estimator of Actuator Control and Health (REACH) on an Eel-Inspired Soft Robot

An actuator health estimation algorithm for a soft swimming robot that can perform anguilliform swimming is developed. Due to harsh operational environments of underwater robots, and the common degradation of soft robot materials and actuators, accurate estimation of actuator functionality is necessary for robots to perform their missions as well as return to base in the event of actuator degradation and failure. Termed REACH (Real-time Estimator of Actuator Control and Health), the architecture employs a soft robot model, sigma point filter, and a formal statistical hypothesis test to adequately capture the nonlinearities and changes over time. The performance of REACH using three sensor types (GPS, IMU, and Bend Sensor) with one sensor on each actuator is compared, demonstrating that both bend sensor and IMU are adequate choices. Sensor quantity and placement are evaluated for IMU and bend sensor, showing two sensors are sufficient for IMU, whereas three sensors are needed for bend sensor. Three swimming gaits (linear swimming, wide turning, tight turning) are compared, demonstrating that REACH can successfully predict actuator health for all three gaits, with minimal differences in performance. A filter validation method shows the fault estimation algorithm is statistically consistent in finding the correct degradation. The approach is experimentally evaluated using bend sensor data collected from a fish robot, demonstrating that REACH can successfully estimate actuator health with noisy data and variations in manufacturing.

cs.RO↗

arXiv2026

House of Dextra: Cross-embodied Co-design for Dexterous Hands

Dexterous manipulation is limited by both control and design, without consensus as to what makes manipulators best for performing dexterous tasks. This raises a fundamental challenge: how should we design and control robot manipulators that are optimized for dexterity? We present a co-design framework that learns task-specific hand morphology and complementary dexterous control policies. The framework supports 1) an expansive morphology search space including joint, finger, and palm generation, 2) scalable evaluation across the wide design space via morphology-conditioned cross-embodied control, and 3) real-world fabrication with accessible components. We evaluate the approach across multiple dexterous tasks, including in-hand rotation with simulation and real deployment. Our framework enables an end-to-end pipeline that can design, train, fabricate, and deploy a new robotic hand in under 24 hours. The full framework and generated robot hands are open-sourced and available on our website.

cs.RO↗

arXiv2026

Generating Robot Hands from Human Demonstrations

Robot learning has advanced rapidly in learning control, but learning the physical body of a robot remains much more difficult because jointly searching over design and control creates a very large combinatorial problem. Here, we present a data-driven framework for generating robot hands from human demonstrations. Instead of learning a complex controller together with each candidate design, we generate robot hand designs using the same simple control policy used after fabrication: matching fingertip positions through inverse kinematics. Using more than 4 million frames of human fingertip motion from everyday manipulation, our algorithm optimizes tree-structured robot hands to reproduce desired target motions. The framework produced both a 6-degree-of-freedom (DoF) general-purpose hand and lower-DoF task-specific hands with spatial four-bar mimic joints. To accelerate the search over designs, we trained a reinforcement-learning (RL) actor to propose good hand designs and joint angles, reducing search time from hours to minutes. We fabricated the mechanisms directly as one-piece articulated structures with print-in-place joints. In real-world experiments, the 6-DoF hand achieved highly accurate teleoperated fingertip tracking better than available commercial robot hands, whereas the specialized 3-DoF hands reproduced structured human and synthetic trajectories with reduced mechanical complexity. These results showed that large-scale human motion data can be used not only to train robot controllers but also as a reference for optimizing and generating the physical embodiment of robots.

cs.RO↗

arXiv2026

TacO: Benchmarking Tactile Sensors for Object Manipulation

Vision-based learning from demonstrations has achieved remarkable success in enabling robots to perform manipulation tasks and high-level semantic reasoning, yet it remains insufficient for complex, contact-rich manipulation. While there is broad agreement that tactile sensing improves manipulation, there is no empirical guidance on which tactile sensors are best suited for which manipulation tasks. In this paper, we provide a systematic, task-driven evaluation of tactile sensors for robot manipulation and propose a framework for selecting and evaluating sensors based on manipulation policy performance. Separate manipulation policies are trained for tactile sensors of four distinct modalities: visual, acoustic, magnetic, and resistive, across three tasks: pick-and-place with unknown mass, object reorientation, and plug insertion. For each task, an analysis of how sensor properties such as spatial resolution, shear sensing, and tactile representation, and the inherent material friction affect task performances is done. Rather than tactile sensing being universally beneficial in the same way, our results show that the usefulness of tactile information depends strongly on sensor modality, material properties, and the specific manipulation tasks. All of the tactile sensors, code, data, and hardware setup will be publicly available on the project website.

cs.RO↗

arXiv2025

Dynamic Shape Control of Soft Robots Enabled by Data-Driven Model Reduction

Soft robots have shown immense promise in settings where they can leverage dynamic control of their entire bodies. However, effective dynamic shape control requires a controller that accounts for the robot's high-dimensional dynamics--a challenge exacerbated by a lack of general-purpose tools for modeling soft robots amenably for control. In this work, we conduct a comparative study of data-driven model reduction techniques for generating linear models amendable to dynamic shape control. We focus on three methods--the eigensystem realization algorithm, dynamic mode decomposition with control, and the Lagrangian operator inference (LOpInf) method. Using each class of model, we explored their efficacy in model predictive control policies for the dynamic shape control of a simulated eel-inspired soft robot in three experiments: 1) tracking simulated reference trajectories guaranteed to be feasible, 2) tracking reference trajectories generated from a biological model of eel kinematics, and 3) tracking reference trajectories generated by a reduced-scale physical analog. In all experiments, the LOpInf-based policies generated lower tracking errors than policies based on other models.

cs.RO↗

arXiv2025

Learning to Design Soft Hands using Reward Models

Soft robotic hands promise to provide compliant and safe interaction with objects and environments. However, designing soft hands to be both compliant and functional across diverse use cases remains challenging. Although co-design of hardware and control better couples morphology to behavior, the resulting search space is high-dimensional, and even simulation-based evaluation is computationally expensive. In this paper, we propose a Cross-Entropy Method with Reward Model (CEM-RM) framework that efficiently optimizes tendon-driven soft robotic hands based on teleoperation control policy, reducing design evaluations by more than half compared to pure optimization while learning a distribution of optimized hand designs from pre-collected teleoperation data. We derive a design space for a soft robotic hand composed of flexural soft fingers and implement parallelized training in simulation. The optimized hands are then 3D-printed and deployed in the real world using both teleoperation data and real-time teleoperation. Experiments in both simulation and hardware demonstrate that our optimized design significantly outperforms baseline hands in grasping success rates across a diverse set of challenging objects.

cs.RO↗

arXiv2024

Actively Learning Reinforcement Learning: A Stochastic Optimal Control Approach

In this paper we propose a framework towards achieving two intertwined objectives: (i) equipping reinforcement learning with active exploration and deliberate information gathering, such that it regulates state and parameter uncertainties resulting from modeling mismatches and noisy sensory; and (ii) overcoming the computational intractability of stochastic optimal control. We approach both objectives by using reinforcement learning to compute the stochastic optimal control law. On one hand, we avoid the curse of dimensionality prohibiting the direct solution of the stochastic dynamic programming equation. On the other hand, the resulting stochastic optimal control reinforcement learning agent admits caution and probing, that is, optimal online exploration and exploitation. Unlike fixed exploration and exploitation balance, caution and probing are employed automatically by the controller in real-time, even after the learning process is terminated. We conclude the paper with a numerical simulation, illustrating how a Linear Quadratic Regulator with the certainty equivalence assumption may lead to poor performance and filter divergence, while our proposed approach is stabilizing, of an acceptable performance, and computationally convenient.

cs.LG↗

arXiv2024

Data-driven Model Reduction for Soft Robots via Lagrangian Operator Inference

Data-driven model reduction methods provide a nonintrusive way of constructing computationally efficient surrogates of high-fidelity models for real-time control of soft robots. This work leverages the Lagrangian nature of the model equations to derive structure-preserving linear reduced-order models via Lagrangian Operator Inference and compares their performance with prominent linear model reduction techniques through an anguilliform swimming soft robot model example with 231,336 degrees of freedom. The case studies demonstrate that preserving the underlying Lagrangian structure leads to learned models with higher predictive accuracy and robustness to unseen inputs.

cs.RO↗