arXiv subjects

Minghui Zheng

Publications and source records attributed to Minghui Zheng.

At least 37 records · Page 2Linked to original sources

arXiv2026

Toward Generalist Neural Motion Planners for Robotic Manipulators: Challenges and Opportunities

State-of-the-art generalist manipulation policies have enabled the deployment of robotic manipulators in unstructured human environments. However, these frameworks struggle in cluttered environments primarily because they utilize auxiliary modules for low-level motion planning and control. Motion planning remains challenging due to the high dimensionality of the robot's configuration space and the presence of workspace obstacles. Neural motion planners have enhanced motion planning efficiency by offering fast inference and effectively handling the inherent multi-modality of the motion planning problem. Despite such benefits, current neural motion planners often struggle to generalize to unseen, out-of-distribution planning settings. This paper reviews and analyzes the state-of-the-art neural motion planners, highlighting both their benefits and limitations. It also outlines a path toward establishing generalist neural motion planners capable of handling domain-specific challenges. For a list of the reviewed papers, please refer to https://davoodsz.github.io/planning-manip-survey.github.io/.

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arXiv2026

Learning Actionable Manipulation Recovery via Counterfactual Failure Synthesis

While recent foundation models have significantly advanced robotic manipulation, these systems still struggle to autonomously recover from execution errors. Current failure-learning paradigms rely on either costly and unsafe real-world data collection or simulator-based perturbations, which introduce a severe sim-to-real gap. Furthermore, existing visual analyzers predominantly output coarse, binary diagnoses rather than the executable, trajectory-level corrections required for actual recovery. To bridge the gap between failure diagnosis and actionable recovery, we introduce Dream2Fix, a framework that synthesizes photorealistic, counterfactual failure rollouts directly from successful real-world demonstrations. By perturbing actions within a generative world model, Dream2Fix creates paired failure-correction data without relying on simulators. To ensure the generated data is physically viable for robot learning, we implement a structured verification mechanism that strictly filters rollouts for task validity, visual coherence, and kinematic safety. This engine produces a high-fidelity dataset of over 120k paired samples. Using this dataset, we fine-tune a vision-language model to jointly predict failure types and precise recovery trajectories, mapping visual anomalies directly to corrective actions. Extensive real-world robotic experiments show our approach achieves state-of-the-art correction accuracy, improving from 19.7% to 81.3% over prior baselines, and successfully enables zero-shot closed-loop failure recovery in physical deployments.

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arXiv2026

Egocentric World Model for Photorealistic Hand-Object Interaction Synthesis

To serve as a scalable data source for embodied AI, world models should act as true simulators that infer interaction dynamics strictly from user actions, rather than mere conditional video generators relying on privileged future object states. In this context, egocentric Human-Object Interaction (HOI) world models are critical for predicting physically grounded first-person rollouts. However, building such models is profoundly challenging due to rapid head motions, severe occlusions, and high-DoF hand articulations that abruptly alter contact topologies. Consequently, existing approaches often circumvent these physics challenges by resorting to conditional video generation with access to known future object trajectories. We introduce EgoHOI, an egocentric HOI world model that breaks away from this shortcut to simulate photorealistic, contact-consistent interactions from action signals alone. To ensure physical accuracy without future-state inputs, EgoHOI distills geometric and kinematic priors from 3D estimates into physics-informed embeddings. These embeddings regularize the egocentric rollouts toward physically valid dynamics. Experiments on the HOT3D dataset demonstrate consistent gains over strong baselines, and ablations validate the effectiveness of our physics-informed design.

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arXiv2026

DRAFTO: Decoupled Reduced-space and Adaptive Feasibility-repair Trajectory Optimization for Robotic Manipulators

This paper introduces a new algorithm for trajectory optimization, Decoupled Reduced-space and Adaptive Feasibility-repair Trajectory Optimization (DRAFTO). It first constructs a constrained objective that accounts for smoothness, safety, joint limits, and task requirements. Then, it optimizes the coefficients, which are the coordinates of a set of basis functions for trajectory parameterization. To reduce the number of repeated constrained optimizations while handling joint-limit feasibility, the optimization is decoupled into a reduced-space Gauss-Newton (GN) descent for the main iterations and constrained quadratic programming for initialization and terminal feasibility repair. The two-phase acceptance rule with a non-monotone policy is applied to the GN model, which uses a hinge-squared penalty for inequality constraints, to ensure globalizability. The results of our benchmark tests against optimization-based planners, such as CHOMP, TrajOpt, GPMP2, and FACTO, and sampling-based planners, such as RRT-Connect, RRT*, and PRM, validate the high efficiency and reliability across diverse scenarios and tasks. The experiment involving grabbing an object from a drawer further demonstrates the potential for implementation in complex manipulation tasks. The supplemental video is available at https://youtu.be/XisFI37YyTQ.

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arXiv2026

TATIC: Task-Aware Temporal Learning for Human Intent Inference from Physical Corrections in Human-Robot Collaboration

In human-robot collaboration (HRC), robots must adapt online to dynamic task constraints and evolving human intent. While physical corrections provide a natural, low-latency channel for operators to convey motion-level adjustments, extracting task-level semantic intent from such brief interactions remains challenging. Existing foundation-model-based approaches primarily rely on vision and language inputs and lack mechanisms to interpret physical feedback. Meanwhile, traditional physical human-robot interaction (pHRI) methods leverage physical corrections for trajectory guidance but struggle to infer task-level semantics. To bridge this gap, we propose TATIC, a unified framework that utilizes torque-based contact force estimation and a task-aware Temporal Convolutional Network (TCN) to jointly infer discrete task-level intent and estimate continuous motion-level parameters from brief physical corrections. Task-aligned feature canonicalization ensures robust generalization across diverse layouts, while an intent-driven adaptation scheme translates inferred human intent into robot motion adaptations. Experiments achieve a 0.904 Macro-F1 score in intent recognition and demonstrate successful hardware validation in collaborative disassembly (see experimental video at https://youtu.be/xF8A52qwEc8).

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arXiv2026

SELF-VLA: A Skill Enhanced Agentic Vision-Language-Action Framework for Contact-Rich Disassembly

Disassembly automation has long been pursued to address the growing demand for efficient and proper recovery of valuable components from the end-of-life (EoL) electronic products. Existing approaches have demonstrated promising and regimented performance by decomposing the disassembly process into different subtasks. However, each subtask typically requires extensive data preparation, model training, and system management. Moreover, these approaches are often task- and component-specific, making them poorly suited to handle the variability and uncertainty of EoL products and limiting their generalization capabilities. All these factors restrict the practical deployment of current robotic disassembly systems and leave them highly reliant on human labor. With the recent development of foundation models in robotics, vision-language-action (VLA) models have shown impressive performance on standard robotic manipulation tasks, but their applicability to complex, contact-rich, and long-horizon industrial practices like disassembly, which requires sequential and precise manipulation, remains limited. To address this challenge, we propose SELF-VLA, an agentic VLA framework that integrates explicit disassembly skills. Experimental studies demonstrate that our framework significantly outperforms current state-of-the-art end-to-end VLA models on two contact-rich disassembly tasks. The video illustration can be found via https://zh.engr.tamu.edu/wp-content/uploads/sites/310/2026/03/IROS-VLA-Video.mp4.

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arXiv2026

GAIDE: Graph-based Attention Masking for Spatial- and Embodiment-aware Motion Planning

Sampling-based motion planning algorithms are widely used for motion planning of robotic manipulators, but they often struggle with sample inefficiency in high-dimensional configuration spaces due to their reliance on uniform or hand-crafted informed sampling primitives. Neural informed samplers address this limitation by learning the sampling distribution from prior planning experience to guide the motion planner towards planning goal. However, existing approaches often struggle to encode the spatial structure inherent in motion planning problems. To address this limitation, we introduce Graph-based Attention Masking for Spatial- and Embodiment-aware Motion Planning (GAIDE), a neural informed sampler that leverages both the spatial structure of the planning problem and the robotic manipulator's embodiment to guide the planning algorithm. GAIDE represents these structures as a graph and integrates it into a transformer-based neural sampler through attention masking. We evaluate GAIDE against baseline state-of-the-art sampling-based planners using uniform sampling, hand-crafted informed sampling, and neural informed sampling primitives. Evaluation results demonstrate that GAIDE improves planning efficiency and success rate.

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arXiv2026

FACTO: Function-space Adaptive Constrained Trajectory Optimization for Robotic Manipulators

This paper introduces Function-space Adaptive Constrained Trajectory Optimization (FACTO), a new trajectory optimization algorithm for both single- and multi-arm manipulators. Trajectory representations are parameterized as linear combinations of orthogonal basis functions, and optimization is performed directly in the coefficient space. The constrained problem formulation consists of both an objective functional and a finite-dimensional objective defined over truncated coefficients. To address nonlinearity, FACTO uses a Gauss-Newton approximation with exponential moving averaging, yielding a smoothed quadratic subproblem. Trajectory-wide constraints are addressed using coefficient-space mappings, and an adaptive constrained update using the Levenberg-Marquardt algorithm is performed in the null space of active constraints. Comparisons with optimization-based planners (CHOMP, TrajOpt, GPMP2) and sampling-based planners (RRT-Connect, RRT*, PRM) show the improved solution quality and feasibility, especially in constrained single- and multi-arm scenarios. The experimental evaluation of FACTO on Franka robots verifies the feasibility of deployment.

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arXiv2026

Modular Safety Guardrails Are Necessary for Foundation-Model-Enabled Robots in the Real World

The integration of foundation models (FMs) into robotics has accelerated real-world deployment, while introducing new safety challenges arising from open-ended semantic reasoning and embodied physical action. These challenges require safety notions beyond physical constraint satisfaction. In this paper, we characterize FM-enabled robot safety along three dimensions: action safety (physical feasibility and constraint compliance), decision safety (semantic and contextual appropriateness), and human-centered safety (conformance to human intent, norms, and expectations). We argue that existing approaches, including static verification, monolithic controllers, and end-to-end learned policies, are insufficient in settings where tasks, environments, and human expectations are open-ended, long-tailed, and subject to adaptation over time. To address this gap, we propose modular safety guardrails, consisting of monitoring (evaluation) and intervention layers, as an architectural foundation for comprehensive safety across the autonomy stack. Beyond modularity, we highlight possible cross-layer co-design opportunities through representation alignment and conservatism allocation to enable faster, less conservative, and more effective safety enforcement. We call on the community to explore richer guardrail modules and principled co-design strategies to advance safe real-world physical AI deployment.

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arXiv2026

Cyclic Modulation Control of Multi-Conflict Connected Automated Traffic

Multi-conflict traffic is ubiquitous. Connected Automated Vehicles (CAVs) offer unprecedented opportunities to enhance safety, reduce emissions, and increase throughput through precise coordination and automation. However, existing CAV strategies remain confined to specialized scenarios, such as highway on-ramp merging or single-lane roundabouts, and traditional traffic signals sacrifice efficiency for safety via rigid phasing and all-red intervals. In this paper, we present Cyclic Modulation Control of Multi-Conflict Connected Automated Traffic (CMAT), a unified, geometry-agnostic framework that embeds each conflict point into a repeating sequence of "micro-phases". Vehicles dynamically form platoons with demand-responsive sizes and negotiate time slots for occupying conflict points, enabling collision-free traversal and high intersection utilization. CMAT aims to minimize delay, guarantee safety, and accommodate arbitrary merging, diverging, and crossing patterns without manual retuning. We formalize CMAT as a mixed-integer linear programming model constructed on a directed graph abstracted from the physical intersection layout. The performance of CMAT is evaluated across a suite of multi-conflict tests, including simple two-way crossings, four-leg intersections, complex connected intersections. The results demonstrate substantial reductions in delay and significant throughput improvements compared with state-of-the-art CAV coordination methods and traditional signal timing strategies.

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arXiv2025

PrediFlow: A Flow-Based Prediction-Refinement Framework for Real-Time Human Motion Prediction in Human-Robot Collaboration

Stochastic human motion prediction is critical for safe and effective human-robot collaboration (HRC) in industrial remanufacturing, as it captures human motion uncertainties and multi-modal behaviors that deterministic methods cannot handle. While earlier works emphasize highly diverse predictions, they often generate unrealistic human motions. More recent methods focus on accuracy and real-time performance, yet there remains potential to improve prediction quality further without exceeding time budgets. Additionally, current research on stochastic human motion prediction in HRC typically considers human motion in isolation, neglecting the influence of robot motion on human behavior. To address these research gaps and enable real-time, realistic, and interaction-aware human motion prediction, we propose a novel prediction-refinement framework that integrates both human and robot observed motion to refine the initial predictions produced by a pretrained state-of-the-art predictor. The refinement module employs a Flow Matching structure to account for uncertainty. Experimental studies on the HRC desktop disassembly dataset demonstrate that our method significantly improves prediction accuracy while preserving the uncertainties and multi-modalities of human motion. Moreover, the total inference time of the proposed framework remains within the time budget, highlighting the effectiveness and practicality of our approach.

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arXiv2025

Vision-Language-Action Models for Selective Robotic Disassembly: A Case Study on Critical Component Extraction from Desktops

Automating disassembly of critical components from end-of-life (EoL) desktops, such as high-value items like RAM modules and CPUs, as well as sensitive parts like hard disk drives, remains challenging due to the inherent variability and uncertainty of these products. Moreover, their disassembly requires sequential, precise, and dexterous operations, further increasing the complexity of automation. Current robotic disassembly processes are typically divided into several stages: perception, sequence planning, task planning, motion planning, and manipulation. Each stage requires explicit modeling, which limits generalization to unfamiliar scenarios. Recent development of vision-language-action (VLA) models has presented an end-to-end approach for general robotic manipulation tasks. Although VLAs have demonstrated promising performance on simple tasks, the feasibility of applying such models to complex disassembly remains largely unexplored. In this paper, we collected a customized dataset for robotic RAM and CPU disassembly and used it to fine-tune two well-established VLA approaches, OpenVLA and OpenVLA-OFT, as a case study. We divided the whole disassembly task into several small steps, and our preliminary experimental results indicate that the fine-tuned VLA models can faithfully complete multiple early steps but struggle with certain critical subtasks, leading to task failure. However, we observed that a simple hybrid strategy that combines VLA with a rule-based controller can successfully perform the entire disassembly operation. These findings highlight the current limitations of VLA models in handling the dexterity and precision required for robotic EoL product disassembly. By offering a detailed analysis of the observed results, this study provides insights that may inform future research to address current challenges and advance end-to-end robotic automated disassembly.

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arXiv2025

ANGEL: A Novel Gripper for Versatile and Light-touch Fruit Harvesting

Fruit harvesting remains predominantly a labor-intensive process, motivating the development of research for robotic grippers. Conventional rigid or vacuum-driven grippers require complex mechanical design or high energy consumption. Current enveloping-based fruit harvesting grippers lack adaptability to fruits of different sizes. This paper introduces a drawstring-inspired, cable-driven soft gripper for versatile and gentle fruit harvesting. The design employs 3D-printed Thermoplastic Polyurethane (TPU) pockets with integrated steel wires that constrict around the fruit when actuated, distributing pressure uniformly to minimize bruising and allow versatility to fruits of varying sizes. The lightweight structure, which requires few components, reduces mechanical complexity and cost compared to other grippers. Actuation is achieved through servo-driven cable control, while motor feedback provides autonomous grip adjustment with tunable grip strength. Experimental validation shows that, for tomatoes within the gripper's effective size range, harvesting was achieved with a 0% immediate damage rate and a bruising rate of less than 9% after five days, reinforcing the gripper's suitability for fruit harvesting.

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arXiv2025

DeGrip: A Compact Cable-driven Robotic Gripper for Desktop Disassembly

Intelligent robotic disassembly of end-of-life (EOL) products has been a long-standing challenge in robotics. While machine learning techniques have shown promise, the lack of specialized hardware limits their application in real-world scenarios. We introduce DeGrip, a customized gripper designed for the disassembly of EOL computer desktops. DeGrip provides three degrees of freedom (DOF), enabling arbitrary configurations within the disassembly environment when mounted on a robotic manipulator. It employs a cable-driven transmission mechanism that reduces its overall size and enables operation in confined spaces. The wrist is designed to decouple the actuation of wrist and jaw joints. We also developed an EOL desktop disassembly environment in Isaac Sim to evaluate the effectiveness of DeGrip. The tasks were designed to demonstrate its ability to operate in confined spaces and disassemble components in arbitrary configurations. The evaluation results confirm the capability of DeGrip for EOL desktop disassembly.

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arXiv2025

Adaptive Motion Planning via Contact-Based Intent Inference for Human-Robot Collaboration

Human-robot collaboration (HRC) requires robots to adapt their motions to human intent to ensure safe and efficient cooperation in shared spaces. Although large language models (LLMs) provide high-level reasoning for inferring human intent, their application to reliable motion planning in HRC remains challenging. Physical human-robot interaction (pHRI) is intuitive but often relies on continuous kinesthetic guidance, which imposes burdens on operators. To address these challenges, a contact-informed adaptive motion-planning framework is introduced to infer human intent directly from physical contact and employ the inferred intent for online motion correction in HRC. First, an optimization-based force estimation method is proposed to infer human-intended contact forces and locations from joint torque measurements and a robot dynamics model, thereby reducing cost and installation complexity while enabling whole-body sensitivity. Then, a torque-based contact detection mechanism with link-level localization is introduced to reduce the optimization search space and to enable real-time estimation. Subsequently, a contact-informed adaptive motion planner is developed to infer human intent from contacts and to replan robot motion online, while maintaining smoothness and adapting to human corrections. Finally, experiments on a 7-DOF manipulator are conducted to demonstrate the accuracy of the proposed force estimation method and the effectiveness of the contact-informed adaptive motion planner under perception uncertainty in HRC.

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arXiv2025

Warm-Starting Optimization-Based Motion Planning for Robotic Manipulators via Point Cloud-Conditioned Flow Matching

Rapid robot motion generation is critical in Human-Robot Collaboration (HRC) systems, as robots need to respond to dynamic environments in real time by continuously observing their surroundings and replanning their motions to ensure both safe interactions and efficient task execution. Current sampling-based motion planners face challenges in scaling to high-dimensional configuration spaces and often require post-processing to interpolate and smooth the generated paths, resulting in time inefficiency in complex environments. Optimization-based planners, on the other hand, can incorporate multiple constraints and generate smooth trajectories directly, making them potentially more time-efficient. However, optimization-based planners are sensitive to initialization and may get stuck in local minima. In this work, we present a novel learning-based method that utilizes a Flow Matching model conditioned on a single-view point cloud to learn near-optimal solutions for optimization initialization. Our method does not require prior knowledge of the environment, such as obstacle locations and geometries, and can generate feasible trajectories directly from single-view depth camera input. Simulation studies on a UR5e robotic manipulator in cluttered workspaces demonstrate that the proposed generative initializer achieves a high success rate on its own, significantly improves the success rate of trajectory optimization compared with traditional and learning-based benchmark initializers, requires fewer optimization iterations, and exhibits strong generalization to unseen environments.

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arXiv2025

RAISE: A Robot-Assisted Selective Disassembly and Sorting System for End-of-Life Phones

End-of-Life (EoL) phones significantly exacerbate global e-waste challenges due to their high production volumes and short lifecycles. Disassembly is among the most critical processes in EoL phone recycling. However, it relies heavily on human labor due to product variability. Consequently, the manual process is both labor-intensive and time-consuming. In this paper, we propose a low-cost, easily deployable automated and selective disassembly and sorting system for EoL phones, consisting of three subsystems: an adaptive cutting system, a vision-based robotic sorting system, and a battery removal system. The system can process over 120 phones per hour with an average disassembly success rate of 98.9%, efficiently delivering selected high-value components to downstream processing. It provides a reliable and scalable automated solution to the pressing challenge of EoL phone disassembly. Additionally, the automated system can enhance disassembly economics, converting a previously unprofitable process into one that yields a net profit per unit weight of EoL phones.

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arXiv2025

MorphoCopter: Design, Modeling, and Control of a New Transformable Quad-Bi Copter

This paper presents a novel morphing quadrotor, named MorphoCopter, covering its design, modeling, control, and experimental tests. It features a unique single rotary joint that enables rapid transformation into an ultra-narrow profile. Although quadrotors have seen widespread adoption in applications such as cinematography, agriculture, and disaster management with increasingly sophisticated control systems, their hardware configurations have remained largely unchanged, limiting their capabilities in certain environments. Our design addresses this by enabling the hardware configuration to change on the fly when required. In standard flight mode, the MorphoCopter adopts an X configuration, functioning as a traditional quadcopter, but can quickly fold into a stacked bicopters arrangement or any configuration in between. Existing morphing designs often sacrifice controllability in compact configurations or rely on complex multi-joint systems. Moreover, our design achieves a greater width reduction than any existing solution. We develop a new inertia and control-action aware adaptive control system that maintains robust performance across all rotary-joint configurations. The prototype can reduce its width from 447 mm to 138 mm (nearly 70\% reduction) in just a few seconds. We validated the MorphoCopter through rigorous simulations and a comprehensive series of flight experiments, including robustness tests, trajectory tracking, and narrow-gap passing tests.

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