arXiv subjects

Misato Suzuki

Publications and source records attributed to Misato Suzuki.

3 recordsLinked to original sources

arXiv2024

Dislocation-based crystal plasticity simulation on grain-size dependence of mechanical properties in dual-phase steels

In this study, the effect of ferrite grain size on the mechanical properties and dislocation behavior of dual-phase (DP) steel is investigated using dislocation-based crystal plasticity finite element analysis. DP steel, composed of a soft ferritic phase and a hard martensitic phase, shows mechanical properties that are significantly influenced by ferrite grain size. The mechanism underlying this grain size effect is clarified by analyzing the partitioning and distribution of stress, strain, and dislocations in each phase. Three models with the same volume fraction of martensitic phase but different ferrite grain sizes are subjected to tensile loading. Interestingly, even though only the ferrite grain size is changed, the stress in the martensitic phase exhibited a notable dependence on ferrite grain size. This can be explained as follows. Geometrically necessary (GN) dislocations accumulate on the ferrite side of the ferrite-martensite grain boundary, and the grain boundary occupancy per unit area increases as the ferrite grain size decreases. As a result, smaller ferrite grain sizes make the ferritic phase less deformable owing to the effect of GN dislocations, shifting more deformation to the martensitic phase. This behavior is confirmed by the more uniform strain distribution and partitioning observed with decreasing ferrite grain size. As the martensitic phase takes on greater deformation, the statistically stored dislocation density in the martensitic phase becomes ferrite grain size dependent, which in turn leads to the observed grain size dependence of stress in the martensitic phase.

cs.CE↗

arXiv2024

Conditional diffusion model for inverse prediction of process parameters and dendritic microstructures from mechanical properties

In this study, we develop a conditional diffusion model that proposes the optimal process parameters and predicts the microstructure for the desired mechanical properties. In materials development, it is costly to try many samples with different parameters in experiments and numerical simulations. The use of data-driven inverse design method can reduce the cost of materials development. This study develops an inverse analysis model that predicts process parameters and microstructures. This method can be used for any material, but in this study it is applied to polymeric material, which is the matrix resin of carbon fiber reinforced thermoplastics as an example. Matrix resins contain a mixture of dendrites, which are crystalline phases, and amorphous phases even after crystal growth is complete, and it is important to consider the microstructures consisting of the crystalline structure and the remaining amorphous phase to achieve the desired mechanical properties. Typically, the temperature during forming affects the microstructures, which in turn affect the macroscopic mechanical properties. The trained diffusion model can propose not only the processing temperature but also the microstructure when Young's modulus and Poisson's ratio are given. The capability of our conditional diffusion model to represent complex dendrites is also noteworthy.

cs.CE↗

arXiv2024

Investigation on optimal microstructure of dual-phase steel with high strength and ductility by machine learning

In this study, we developed an inverse analysis framework that proposes a microstructure for dual-phase (DP) steel that exhibits high strength and ductility. The inverse analysis method proposed in this study involves repeated random searches on a model that combines a generative adversarial network (GAN), which generates microstructures, and a convolutional neural network (CNN), which predicts the maximum stress and working limit strain from DP steel microstructures. GAN was trained using images of DP steel microstructures generated by the phase-field method. CNN was trained using images of DP steel microstructures, the maximum stress and the working limit strain calculated by the dislocation-crystal plasticity finite element method. The constructed framework made an efficient search for microstructures possible because of a low-dimensional search space by a latent variable of GAN. The multiple deformation modes were considered in this framework, which allowed the required microstructures to be explored under complex deformation modes. A microstructure with a fine grain size was proposed by using the developed framework.

cs.CE↗