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Mohammad Reza Amini

Publications and source records attributed to Mohammad Reza Amini.

At least 19 recordsLinked to original sources

Modeling and Control of Diesel Engine Emissions using Multi-layer Neural Networks and Economic Model Predictive Control

This paper presents the results of developing a multi-layer Neural Network (NN) to represent diesel engine emissions and integrating this NN into control design. Firstly, a NN is trained and validated to simultaneously predict oxides of nitrogen (N Ox) and Soot using both transient and steady-state data. Based on the input-output correlation analysis, inputs to NN with the highest influence on the emissions are selected while keeping the NN structure simple. Secondly, a co-simulation framework is implemented to integrate the NN emissions model with a model of a diesel engine airpath system built in GT-Power and used to identify a low-order linear parameter-varying (LPV) model for emissions prediction. Finally, an economic supervisory model predictive controller (MPC) is developed using the LPV emissions model to adjust setpoints to an inner-loop airpath tracking MPC. Simulation results are reported illustrating the capability of the resulting controller to reduce N Ox, meet the target Soot limit, and track the adjusted intake manifold pressure and exhaust gas recirculation (EGR) rate targets.

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Robust Model Predictive Control for Enhanced Fast Charging on Electric Vehicles through Integrated Power and Thermal Management

This paper explores the synergies between integrated power and thermal management (iPTM) and battery charging in an electric vehicle (EV). A multi-objective model predictive control (MPC) framework is developed to optimize the fast charging performance while enforcing the constraints in the power and thermal loops. The approach takes into account the coupling of the battery and cabin thermal management. The case study of a commercial EV demonstrates that the proposed method can effectively meet the requirements of fast charging and thermal management when accurate preview information is available. However, failure to predict the charging event can result in performance degradation with longer charging time. A time-varying weighting strategy is proposed to enhance charging performance in the presence of uncertainty. This strategy leverages the battery state-of-charge (SOC) and adjusts the priority of the multi-objective MPC at different phases during charging. Simulated results using a commercial EV use case show improved robustness in charging time using the proposed strategy.

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Control Co-design of a Hydrokinetic Turbine: A Comparative Study of Open-loop Optimal Control and Feedback Control

Control co-design (CCD) explores physical and control design spaces simultaneously to optimize a system's performance. A commonly used CCD framework aims to achieve open-loop optimal control (OLOC) trajectory while optimizing the physical design variables subject to constraints on control and design parameters. In this study, in contrast with the conventional CCD methods based on OLOC schemes, we present a CCD formulation that explicitly considers a feedback controller. In the formulation, we consider two control laws based on proportional linear and quadratic state feedback, where the control gain is optimized. The simulation results show that the OLOC trajectory could be approximated by a feedback controller. While the total energy generated from the CCD with a feedback controller is slightly lower than that of the CCD with OLOC, it results in a much simpler control structure and more robust performance in the presence of uncertainties and disturbances, making it suitable for real-time control. The study in this paper investigates the performance of optimal hydrokinetic turbine design with a feedback controller in the presence of uncertainties and disturbances to demonstrate the benefits and highlight challenges associated with incorporating the feedback controller explicitly in the CCD stage.

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Benefits of Feedforward for Model Predictive Airpath Control of Diesel Engines

This paper investigates options to complement a diesel engine airpath feedback controller with a feedforward. The control objective is to track the intake manifold pressure and exhaust gas recirculation (EGR) rate targets by manipulating the EGR valve and variable geometry turbine (VGT) while satisfying state and input constraints. The feedback controller is based on rate-based Model Predictive Control (MPC) that provides integral action for tracking. Two options for the feedforward are considered one based on a look-up table that specifies the feedforward as a function of engine speed and fuel injection rate, and another one based on a (non-rate-based) MPC that generates dynamic feedforward trajectories. The controllers are designed and verified using a high-fidelity engine model in GT-Power and exploit a low-order rate-based linear parameter-varying (LPV) model for prediction which is identified from transient response data generated by the GT-Power model. It is shown that the combination of feedforward and feedback MPC has the potential to improve the performance and robustness of the control design. In particular, the feedback MPC without feedforward can lose stability at low engine speeds, while MPC-based feedforward results in the best transient response. Mechanisms by which feedforward is able to assist in stabilization and improve performance are discussed.

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Control Co-design of a Hydrokinetic Turbine with Open-loop Optimal Control

This paper introduces a control co-design (CCD) framework to simultaneously explore the physical parameters and control spaces for a hydro-kinetic turbine (HKT) rotor optimization. The optimization formulation incorporates a coupled dynamic-hydrodynamic model to maximize the rotor power efficiency for various time-variant flow profiles. The open-loop optimal control is applied for maximum power tracking, and the blade element momentum theory (BEMT) is used to model the hydrodynamics. Case studies with different control constraints are investigated for CCD. Sensitivity analyses were conducted with respect to different flow profiles and initial geometries. Comparisons are made between CCD and the sequential process, with physical design followed by a control design process under the same conditions. The results demonstrate the benefits of CCD and reveal that, with control constraints, CCD leads to increased energy production compared to the design obtained from the sequential design process.

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Development of a Model Predictive Airpath Controller for a Diesel Engine on a High-Fidelity Engine Model with Transient Thermal Dynamics

This paper presents the results of a model predictive controller (MPC) development for diesel engine air-path regulation. The control objective is to track the intake manifold pressure and exhaust gas recirculation (EGR) rate targets by manipulating the EGR valve and variable geometry turbine (VGT) while satisfying state and control constraints. The MPC controller is designed and verified using a high-fidelity engine model in GT-Power. The controller exploits a low-order rate-based linear parameter-varying (LPV) model for prediction which is identified from transient response data generated by the GT-Power model. It is shown that transient engine thermal dynamics influence the airpath dynamics, specifically the intake manifold pressure response, however, MPC demonstrates robustness against inaccuracies in modeling these thermal dynamics. In particular, we show that MPC can be successfully implemented using a rate-based prediction model with two inputs (EGR and VGT positions) identified from data with steady-state wall temperature dynamics, however, closed-loop performance can be improved if a prediction model (i) is identified from data with transient thermal dynamics, and (ii) has the fuel injection rate as extra model input. Further, the MPC calibration process across the engine operating range to achieve improved performance is addressed. As the MPC calibration is shown to be sensitive to the operating conditions, a fast calibration process is proposed.

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Experimental Validation of Eco-Driving and Eco-Heating Strategies for Connected and Automated HEVs

This paper presents experimental results that validate eco-driving and eco-heating strategies developed for connected and automated vehicles (CAVs). By exploiting vehicle-to-infrastructure (V2I) communications, traffic signal timing, and queue length estimations, optimized and smoothed speed profiles for the ego-vehicle are generated to reduce energy consumption. Next, the planned eco-trajectories are incorporated into a real-time predictive optimization framework that coordinates the cabin thermal load (in cold weather) with the speed preview, i.e., eco-heating. To enable eco-heating, the engine coolant (as the only heat source for cabin heating) and the cabin air are leveraged as two thermal energy storages. Our eco-heating strategy stores thermal energy in the engine coolant and cabin air while the vehicle is driving at high speeds, and releases the stored energy slowly during the vehicle stops for cabin heating without forcing the engine to idle to provide the heating source. To test and validate these solutions, a power-split hybrid electric vehicle (HEV) has been instrumented for cabin thermal management, allowing to regulate heating, ventilation, and air conditioning (HVAC) system inputs (cabin temperature setpoint and blower flow rate) in real-time. Experiments were conducted to demonstrate the energy-saving benefits of eco-driving and eco-heating strategies over real-world city driving cycles at different cold ambient temperatures. The data confirmed average fuel savings of 14.5% and 4.7% achieved by eco-driving and eco-heating, respectively, offering a combined energy saving of more than 19% when comparing to the baseline vehicle driven by a human driver with a constant-heating strategy.

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Engine and Aftertreatment Co-Optimization of Connected HEVs via Multi-Range Vehicle Speed Planning and Prediction

Connected vehicles (CVs) have situational awareness that can be exploited for control and optimization of the powertrain system. While extensive studies have been carried out for energy efficiency improvement of CVs via eco-driving and planning, the implication of such technologies on the thermal responses of CVs has not been fully investigated. One of the key challenges in leveraging connectivity for optimization-based thermal management of CVs is the relatively slow thermal dynamics, which necessitate the use of a long prediction horizon to achieve the best performance. Long-term prediction of the CV speed, unlike the V2V/V2I-based short-range prediction, is difficult and error-prone. The multiple timescales inherent to power and thermal systems call for a variable timescale optimization framework with access to short- and long-term vehicle speed preview. To this end, a model predictive controller (MPC) with a multi-range speed preview for integrated power and thermal management (iPTM) of connected hybrid electric vehicles (HEVs) is presented in this paper. The MPC is formulated to manage the power-split between the engine and the battery while enforcing the power and thermal (engine coolant and catalytic converter temperatures) constraints. The MPC exploits prediction and optimization over a shorter receding horizon and longer shrinking horizon. Over the longer shrinking horizon, the vehicle speed estimation is based on the data collected from the connected vehicles traveling on the same route as the ego-vehicle. Simulation results of applying the MPC over real-world urban driving cycles in Ann Arbor, MI are presented to demonstrate the effectiveness and fuel-saving potentials of the proposed iPTM strategy under the uncertainty associated with long-term predictions of the CV's speed.

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Integrated Power and Thermal Management of Connected HEVs via Multi-Horizon MPC

In this paper, a multi-horizon model predictive controller (MH-MPC) is developed for integrated power and thermal management (iPTM) of a power-split hybrid electric vehicle (HEV). The proposed MH-MPC leverages an accurate short-horizon vehicle speed preview and an approximate forecast over a longer shrinking horizon till the end of the driving cycle. This multiple-horizon scheme is developed to cope with fast and slow dynamics associated with power and thermal responses. The main objective of the proposed MH-MPC is to minimize fuel consumption and enforce the power and thermal constraints on the battery state-of-charge and engine coolant temperature, while meeting the driving (traction) and cabin air conditioning (heating) demands. The proposed MH-MPC allows for exploiting the engine coolant as thermal energy storage, providing more flexibility for the HEV energy flow optimization. The simulation results show that the proposed MH-MPC provides near-optimal results in reference to the Dynamic Programming (DP) solution with an affordable computational cost. Moreover, compared with a more conventional MPC strategy, the MH-MPC can leverage the speed previews with different resolutions effectively to achieve the desired performance with satisfactory robustness.

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Combined Energy and Comfort Optimization of Air Conditioning System in Connected and Automated Vehicles

In this paper, we propose a combined energy and comfort optimization (CECO) strategy for the air conditioning (A/C) system of the connected and automated vehicles (CAVs). By leveraging the weather and traffic predictions enabled by the emerging CAV technologies, the proposed strategy is able to minimize the A/C system energy consumption while maintaining the occupant thermal comfort (OTC) within the comfort constraints, where the comfort is quantified by a modified predictive mean vote (PMV) model adapted for an automotive application. A general CECO problem is formulated and addressed using model predictive control (MPC) and weather/traffic previews. Depending on the ways of exploiting the preview information and enforcing the OTC constraint, different MPCs are developed based on solving different variations of the general CECO problem. The CECO-based MPCs are then tested in simulation using an automotive A/C system simulation model (CoolSim) as the virtual testbed. The simulation results show that, over SC03 driving cycle, the proposed CECO-based MPCs outperform the baseline cabin temperature tracking controller, reducing the A/C system energy consumption by up to 7.6%, while achieving better OTC according to the PMV-based metrics. This energy saving in A/C system translates to 3.1% vehicle fuel economy improvement. The trade-off between energy efficiency and OTC for different control scenarios is also highlighted.

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Robust Hierarchical MPC for Handling Long Horizon Demand Forecast Uncertainty with Application to Automotive Thermal Management

This paper presents a robust hierarchical MPC (H-MPC) for dynamic systems with slow states subject to demand forecast uncertainty. The H-MPC has two layers: (i) the scheduling MPC at the upper layer with a relatively long prediction/planning horizon and slow update rate, and (ii) the piloting MPC at the lower layer over a shorter prediction horizon with a faster update rate. The scheduling layer MPC calculates the optimal slow states, which will be tracked by the piloting MPC, while enforcing the system constraints according to a long-range and approximate prediction of the future demand/load, e.g., traction power demand for driving a vehicle. In this paper, to enhance the H-MPC robustness against the long-term demand forecast uncertainty, we propose to use the high-quality preview information enabled by the connectivity technology over the short horizon to modify the planned trajectories via a constraint tightening approach at the scheduling layer. Simulation results are presented for a simplified vehicle model to confirm the effectiveness of the proposed robust H-MPC framework in handling demand forecast uncertainty.

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Energy Management for Autonomous Underwater Vehicles Using Economic Model Predictive Control

This paper investigates the problem of energy-optimal control for autonomous underwater vehicles (AUVs). To improve the endurance of AUVs, we propose a novel energy-optimal control scheme based on the economic model predictive control (MPC) framework. We first formulate a cost function that computes the energy spent for vehicle operation over a finite-time prediction horizon. Then, to account for the energy consumption beyond the prediction horizon, a terminal cost that approximates the energy to reach the goal (energy-to-go) is incorporated into the MPC cost function.

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MPC-Based Precision Cooling Strategy (PCS) for Efficient Thermal Management of Automotive Air Conditioning System

In this paper, we propose an MPC-based precision cooling strategy (PCS) for energy efficient thermal management of automotive air conditioning (A/C) system. The proposed PCS is able to provide precise tracking of the time-varying cooling power trajectory, which is assumed to match the passenger comfort requirements. In addition, by leveraging the emerging connected and automated vehicles (CAVs) technology, vehicle speed preview can be incorporated in our A/C thermal management strategy for further energy efficiency improvement. This proposed A/C thermal management strategy is developed and evaluated based on a physics-based A/C system model (ACSim) from Ford Motor Company for the vehicles with electrified powertrains. In a comparison with Ford benchmark case over SC03 cycle, for tracking the same cooling power trajectory, the proposed PCS provides 4.9% energy saving at the cost of a slight increase in the cabin temperature (less than 1$^oC$). It is also demonstrated that by coordinating with future vehicle speed and shifting the A/C power load, the A/C energy consumption can be further reduced.

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Integrated Optimization of Power Split, Engine Thermal Management, and Cabin Heating for Hybrid Electric Vehicles

Cabin heating demand and engine efficiency degradation in cold weather lead to considerable increase in fuel consumption of hybrid electric vehicles (HEVs), especially in congested traffic conditions. This paper presents an integrated power and thermal management (i-PTM) scheme for the optimization of power split, engine thermal management, and cabin heating of HEVs. A control-oriented model of a power split HEV, including power and thermal loops, is developed and experimentally validated against data collected from a 2017 Toyota Prius HEV. Based on this model, the dynamic programming (DP) technique is adopted to derive a bench-mark for minimal fuel consumption, using 2-dimensional (power split and engine thermal management) and 3-dimensional (power split, engine thermal management, and cabin heating) formulations. Simulation results for a real-world congested driving cycle show that the engine thermal effect and the cabin heating requirement can significantly influence the optimal behavior for the power management, and substantial potential on fuel saving can be achieved by the i-PTM optimization as compared to conventional power and thermal management strategies.

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Thermal Responses of Connected HEVs Engine and Aftertreatment Systems to Eco-Driving

Connected and automated vehicles (CAVs) have been recognized as providing unprecedented opportunities for substantial fuel economy improvement through CAV-based vehicle speed trajectory optimization (eco-driving). At the same time, the implications of the CAV operation on thermal responses, including those of engine and exhaust aftertreatment system, have not been fully investigated. To this end, firstly, a sequential optimization framework for vehicle speed trajectory planning and powertrain control in hybrid electric CAVs is proposed in this paper. Next, the impact of eco-driving and power split optimization on the engine and catalytic converter thermal responses, as well as on the tailpipe emissions is characterized. Despite an average 16% improvement in fuel economy through sequential optimization, this study shows that eco-driving slows down the thermal responses, which could unfavorably affect the tailpipe emissions.

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Sequential Optimization of Speed, Thermal Load, and Power Split in Connected HEVs

The emergence of connected and automated vehicles (CAVs) provides an unprecedented opportunity to capitalize on these technologies well beyond their original designed intents. While abundant evidence has been accumulated showing substantial fuel economy improvement benefits achieved through advanced powertrain control, the implications of the CAV operation on power and thermal management have not been fully investigated. In this paper, in order to explore the opportunities for the coordination between the onboard thermal management and the power split control, we present a sequential optimization solution for eco-driving speed trajectory planning, air conditioning (A/C) thermal load planning (eco-cooling), and powertrain control in hybrid electric CAVs to evaluate the individual as well as the collective energy savings through proactive usage of traffic data for vehicle speed prediction. Simulation results over a real-world driving cycle show that compared to a baseline non-CAV, 11.9%, 14.2%, and 18.8% energy savings can be accumulated sequentially through speed, thermal load, and power split optimizations, respectively.

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Real-Time Model Predictive Control for Energy Management in Autonomous Underwater Vehicle

Improving endurance is crucial for extending the spatial and temporal operation range of autonomous underwater vehicles (AUVs). Considering the hardware constraints and the performance requirements, an intelligent energy management system is required to extend the operation range of AUVs. This paper presents a novel model predictive control (MPC) framework for energy-optimal point-to-point motion control of an AUV. In this scheme, the energy management problem of an AUV is reformulated as a surge motion optimization problem in two stages. First, a system-level energy minimization problem is solved by managing the trade-off between the energies required for overcoming the positive buoyancy and surge drag force in static optimization. Next, an MPC with a special cost function formulation is proposed to deal with transients and system dynamics. A switching logic for handling the transition between the static and dynamic stages is incorporated to reduce the computational efforts. Simulation results show that the proposed method is able to achieve near-optimal energy consumption with considerable lower computational complexity.

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Two-Layer Model Predictive Battery Thermal and Energy Management Optimization for Connected and Automated Electric Vehicles

Future vehicles are expected to be able to exploit increasingly the connected driving environment for efficient, comfortable, and safe driving. Given relatively slow dynamics associated with the state of charge and temperature response in electrified vehicles with large batteries, a long prediction/planning horizon is needed to achieve improved energy efficiency benefits. In this paper, we develop a two-layer Model Predictive Control (MPC) strategy for battery thermal and energy management of electric vehicle (EV), aiming at improving fuel economy through real-time prediction and optimization. In the first layer, the long-term traffic flow information and an approximate model reflective of the relatively slow battery temperature dynamics are leveraged to minimize energy consumption required for battery cooling while maintaining the battery temperature within the desired operating range. In the second layer, the scheduled battery thermal and state of charge (SOC) trajectories planned to achieve long-term battery energy-optimal thermal behavior are used as the reference over a short horizon to regulate the battery temperature. Additionally, an intelligent online constraint handling (IOCH) algorithm is developed to compensate for the mismatch between the actual and predicted driving conditions and reduce the chance for battery temperature constraint violation. The simulation results show that, depending on the driving cycle, the proposed two-layer MPC is able to save 2.8-7.9% of the battery energy compared to the traditional rule-based controller in connected and automated vehicle (CAV) operation scenario. Moreover, as compared to a single layer MPC with a long horizon, the two-layer structure of the proposed MPC solution reduces significantly the computing effort without compromising the performance.

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