arXiv subjects

Naoki Fukaya

Publications and source records attributed to Naoki Fukaya.

8 recordsLinked to original sources

arXiv2024

Four-Axis Adaptive Fingers Hand for Object Insertion: FAAF Hand

Robots operating in the real world face significant but unavoidable issues in object localization that must be dealt with. A typical approach to address this is the addition of compliance mechanisms to hardware to absorb and compensate for some of these errors. However, for fine-grained manipulation tasks, the location and choice of appropriate compliance mechanisms are critical for success. For objects to be inserted in a target site on a flat surface, the object must first be successfully aligned with the opening of the slot, as well as correctly oriented along its central axis, before it can be inserted. We developed the Four-Axis Adaptive Finger Hand (FAAF hand) that is equipped with fingers that can passively adapt in four axes (x, y, z, yaw) enabling it to perform insertion tasks including lid fitting in the presence of significant localization errors. Furthermore, this adaptivity allows the use of simple control methods without requiring contact sensors or other devices. Our results confirm the ability of the FAAF hand on challenging insertion tasks of square and triangle-shaped pegs (or prisms) and placing of container lids in the presence of position errors in all directions and rotational error along the object's central axis, using a simple control scheme.

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arXiv2024

Precise Well-plate Placing Utilizing Contact During Sliding with Tactile-based Pose Estimation for Laboratory Automation

Micro well-plates are an apparatus commonly used in chemical and biological experiments that are a few centimeters thick and contain wells or divets. In this paper, we aim to solve the task of placing the well-plate onto a well-plate holder (referred to as holder). This task is challenging due to the holder's raised grooves being a few millimeters in height, with a clearance of less than 1 mm between the well-plate and holder, thus requiring precise control during placing. Our placing task has the following challenges: 1) The holder's detected pose is uncertain; 2) the required accuracy is at the millimeter to sub-millimeter level due to the raised groove's shallow height and small clearance; 3) the holder is not fixed to a desk and is susceptible to movement from external forces. To address these challenges, we developed methods including a) using tactile sensors for accurate pose estimation of the grasped well-plate to handle issue (1); b) sliding the well-plate onto the target holder while maintaining contact with the holder's groove and estimating its orientation for accurate alignment. This allows for high precision control (addressing issue (2)) and prevents displacement of the holder during placement (addressing issue (3)). We demonstrate a high success rate for the well-plate placing task, even under noisy observation of the holder's pose.

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arXiv2024

SAID-NeRF: Segmentation-AIDed NeRF for Depth Completion of Transparent Objects

Acquiring accurate depth information of transparent objects using off-the-shelf RGB-D cameras is a well-known challenge in Computer Vision and Robotics. Depth estimation/completion methods are typically employed and trained on datasets with quality depth labels acquired from either simulation, additional sensors or specialized data collection setups and known 3d models. However, acquiring reliable depth information for datasets at scale is not straightforward, limiting training scalability and generalization. Neural Radiance Fields (NeRFs) are learning-free approaches and have demonstrated wide success in novel view synthesis and shape recovery. However, heuristics and controlled environments (lights, backgrounds, etc) are often required to accurately capture specular surfaces. In this paper, we propose using Visual Foundation Models (VFMs) for segmentation in a zero-shot, label-free way to guide the NeRF reconstruction process for these objects via the simultaneous reconstruction of semantic fields and extensions to increase robustness. Our proposed method Segmentation-AIDed NeRF (SAID-NeRF) shows significant performance on depth completion datasets for transparent objects and robotic grasping.

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arXiv2023

Two-fingered Hand with Gear-type Synchronization Mechanism with Magnet for Improved Small and Offset Objects Grasping: F2 Hand

A problem that plagues robotic grasping is the misalignment of the object and gripper due to difficulties in precise localization, actuation, etc. Under-actuated robotic hands with compliant mechanisms are used to adapt and compensate for these inaccuracies. However, these mechanisms come at the cost of controllability and coordination. For instance, adaptive functions that let the fingers of a two-fingered gripper adapt independently may affect the coordination necessary for grasping small objects. In this work, we develop a two-fingered robotic hand capable of grasping objects that are offset from the gripper's center, while still having the requisite coordination for grasping small objects via a novel gear-type synchronization mechanism with a magnet. This gear synchronization mechanism allows the adaptive finger's tips to be aligned enabling it to grasp objects as small as toothpicks and washers. The magnetic component allows this coordination to automatically turn off when needed, allowing for the grasping of objects that are offset/misaligned from the gripper. This equips the hand with the capability of grasping light, fragile objects (strawberries, creampuffs, etc) to heavy frying pan lids, all while maintaining their position and posture which is vital in numerous applications that require precise positioning or careful manipulation.

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arXiv2022

F3 Hand: A Versatile Robot Hand Inspired by Human Thumb and Index Fingers

It is challenging to grasp numerous objects with varying sizes and shapes with a single robot hand. To address this, we propose a new robot hand called the 'F3 hand' inspired by the complex movements of human index finger and thumb. The F3 hand attempts to realize complex human-like grasping movements by combining a parallel motion finger and a rotational motion finger with an adaptive function. In order to confirm the performance of our hand, we attached it to a mobile manipulator - the Toyota Human Support Robot (HSR) and conducted grasping experiments. In our results, we show that it is able to grasp all YCB objects (82 in total), including washers with outer diameters as small as 6.4mm. We also built a system for intuitive operation with a 3D mouse and grasp an additional 24 objects, including small toothpicks and paper clips and large pitchers and cracker boxes. The F3 hand is able to achieve a 98% success rate in grasping even under imprecise control and positional offsets. Furthermore, owing to the finger's adaptive function, we demonstrate characteristics of the F3 hand that facilitate the grasping of soft objects such as strawberries in a desirable posture.

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arXiv2022

F1 Hand: A Versatile Fixed-Finger Gripper for Delicate Teleoperation and Autonomous Grasping

Teleoperation is often limited by the ability of an operator to react and predict the behavior of the robot as it interacts with the environment. For example, to grasp small objects on a table, the teleoperator needs to predict the position of the fingertips before the fingers are closed to avoid them hitting the table. For that reason, we developed the F1 hand, a single-motor gripper that facilitates teleoperation with the use of a fixed finger. The hand is capable of grasping objects as thin as a paper clip, and as heavy and large as a cordless drill. The applicability of the hand can be expanded by replacing the fixed finger with different shapes. This flexibility makes the hand highly versatile while being easy and cheap to develop. However, due to the atypical asymmetric structure and actuation of the hand usual grasping strategies no longer apply. Thus, we propose a controller that approximates actuation symmetry by using the motion of the whole arm. The F1 hand and its controller are compared side-by-side with the original Toyota Human Support Robot (HSR) gripper in teleoperation using 22 objects from the YCB dataset in addition to small objects. The grasping time and peak contact forces could be decreased by 20% and 70%, respectively while increasing success rates by 5%. Using an off-the-shelf grasp pose estimator for autonomous grasping, the system achieved similar success rates to the original HSR gripper, at the order of 80%.

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arXiv2022

Cluttered Food Grasping with Adaptive Fingers and Synthetic-Data Trained Object Detection

The food packaging industry handles an immense variety of food products with wide-ranging shapes and sizes, even within one kind of food. Menus are also diverse and change frequently, making automation of pick-and-place difficult. A popular approach to bin-picking is to first identify each piece of food in the tray by using an instance segmentation method. However, human annotations to train these methods are unreliable and error-prone since foods are packed close together with unclear boundaries and visual similarity making separation of pieces difficult. To address this problem, we propose a method that trains purely on synthetic data and successfully transfers to the real world using sim2real methods by creating datasets of filled food trays using high-quality 3d models of real pieces of food for the training instance segmentation models. Another concern is that foods are easily damaged during grasping. We address this by introducing two additional methods -- a novel adaptive finger mechanism to passively retract when a collision occurs, and a method to filter grasps that are likely to cause damage to neighbouring pieces of food during a grasp. We demonstrate the effectiveness of the proposed method on several kinds of real foods.

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arXiv2022

Target-mass Grasping of Entangled Food using Pre-grasping & Post-grasping

Food packing industries typically use seasonal ingredients with immense variety that factory workers manually pack. For small pieces of food picked by volume or weight that tend to get entangled, stick or clump together, it is difficult to predict how intertwined they are from a visual examination, making it a challenge to grasp the requisite target mass accurately. Workers rely on a combination of weighing scales and a sequence of complex maneuvers to separate out the food and reach the target mass. This makes automation of the process a non-trivial affair. In this study, we propose methods that combines 1) pre-grasping to reduce the degree of the entanglement, 2) post-grasping to adjust the grasped mass using a novel gripper mechanism to carefully discard excess food when the grasped amount is larger than the target mass, and 3) selecting the grasping point to grasp an amount likely to be reasonably higher than target grasping mass with confidence. We evaluate the methods on a variety of foods that entangle, stick and clump, each of which has a different size, shape, and material properties such as volumetric mass density. We show significant improvement in grasp accuracy of user-specified target masses using our proposed methods.

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