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Nepomuk Krenn

Publications and source records attributed to Nepomuk Krenn.

6 recordsLinked to original sources

Efficient computation of eddy-currents for nonlinear magnetic field problems

Estimation of eddy-current losses in conducting non-laminated components of electrical devices requires expensive three-dimensional simulations. Various approximations are therefore used in practice to reduce the computational cost in the early design phase. We review some approaches and discuss their modelling assumptions and resulting approximations. In particular, we identify eddy-current reaction fields as a significant contribution that should be accounted for globally. These reaction fields can be approximately reconstructed from two-dimensional magnetostatic simulations by solving a single linearized time-periodic problem. We further discuss different strategies for solving this post-processing problem. Numerical results demonstrate improved loss prediction compared to standard post-processing at moderate additional cost.

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Isogeometric Topology Optimization Based on Topological Derivatives

Topology optimization is a valuable tool in engineering, facilitating the design of optimized structures. However, topological changes often require a remeshing step, which can become challenging. In this work, we propose an isogeometric approach to topology optimization driven by topological derivatives. The combination of a level-set method together with an immersed isogeometric framework allows seamless geometry updates without the necessity of remeshing. At the same time, topological derivatives provide topological modifications without the need to define initial holes [7]. We investigate the influence of higher-degree basis functions in both the level-set representation and the approximation of the solution. Two numerical examples demonstrate the proposed approach, showing that employing higher-degree basis functions for approximating the solution improves accuracy, while linear basis functions remain sufficient for the level-set function representation.

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Electro-thermal topology optimization of an electric machine by the topological derivative considering drive cycles

We consider a 2d permanent magnet synchronous machine operating in a sequence of static operating points coming from a drive cycle. We aim to find a rotor design which maximizes the efficiency defined as the quotient of input and output energy considering Joule losses in the stator and eddy current losses in the permanent magnets. A coupled electromagnetic-thermal analysis of the rotor considers the eddy current losses as heat source and adds a temperature constraint to avoid damage of the permanent magnets. Additionally we impose Von-Mises stress constraints to maintain the mechanical integrity of the design. To solve the resulting free form topology optimization problem we use a level set description of the design and the topological derivative as sensitivity information. We show the effect of these constraints at very high speeds which is a trend in recent machine development.

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Multi-material topology optimization of electric machines under maximum temperature and stress constraints

The use of topology optimization methods for the design of electric machines has become increasingly popular over the past years. Due to a desired increase in power density and a recent trend to high speed machines, thermal aspects play a more and more important role. In this work, we perform multi-material topology optimization of an electric machine, where the cost function depends on both electromagnetic fields and the temperature distribution generated by electromagnetic losses. We provide the topological derivative for this coupled multi-physics problem consisting of the magnetoquasistatic approximation to Maxwell's equations and the stationary heat equation. We use it within a multi-material level set algorithm in order to maximize the machine's average torque for a fixed volume of permanent-magnet material, while keeping the temperature below a prescribed value. Finally, in order to ensure mechanical stability, we additionally enforce a bound on mechanical stresses. Numerical results for the optimization of a permanent magnet synchronous machine are presented, showing a significantly improved performance compared to the reference design while meeting temperature and stress constraints.

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Robust Topology Optimization of Electric Machines using Topological Derivatives

Designing high-performance electric machines that maintain their efficiency and reliability under uncertain material and operating conditions is crucial for industrial applications. In this paper, we present a novel framework for robust topology optimization with partial differential equation constraints to address this challenge. The robust optimization problem is formulated as a min-max optimization problem, where the inner maximization is the worst case with respect to predefined uncertainties, while the outer minimization aims to find an optimal topology that remains robust under these uncertainties using the topological derivative. The shape of the domain is represented by a level set function, which allows for arbitrary perturbation of the domain. The robust optimization problem is solved using a theorem of Clarke to compute subgradients of the worst case function. This allows the min-max problem to be solved efficiently and ensures that we find a design that performs well even in the presence of uncertainty. Finally, numerical results for a two-material permanent magnet synchronous machine demonstrate both the effectiveness of the method and the improved performance of robust designs under uncertain conditions.

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Multi-material topology optimization of an electric machine considering demagnetization

We consider the topology optimization problem of a 2d permanent magnet synchronous machine in magnetostatic operation with demagnetization. This amounts to a PDE-constrained multi-material design optimization problem with an additional pointwise state constraint. Using a generic framework we can incorporate this additional constraint and compute the corresponding topological derivative. We present and discuss optimization results obtained by a multi-material level set algorithm.

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