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Oliver Gutfleisch

Publications and source records attributed to Oliver Gutfleisch.

At least 37 records · Page 2Linked to original sources
arXiv2023

Magneto-active composites with locally tailored stiffness produced by laser powder bed fusion

Additive manufacturing technologies enable the production of complex and bioinspired shapes using magneto-responsive materials, which find diverse applications in soft robotics. Particularly, the development of composites with controlled gradients in mechanical properties offers new prospects for advancements in magneto-active materials. However, achieving such composites with gradients typically involves complex multi-material printing procedures. In this study, a single-step laser powder bed fusion (LPBF) process is proposed that enables precise local adjustments of the mechanical stiffness within magneto-active composites. By utilizing distinct laser parameters in specific regions of a composite containing thermoplastic polyurethane and atomized magnetic powder derived from hard magnetic Nd-Fe-B, the stiffness of the composite can be modified within the range of 2 to 22 MPa. Various magneto-responsive actuators with locally tailored stiffness are fabricated and their magnetic performance is investigated. The enhanced response exhibited by actuators with locally adjusted mechanical properties in comparison to their homogeneous counterparts with identical geometries is shown. As a demonstration of a biomedical application, a magnetically responsive stent with localized adjustment is presented with the ability to meet specific requirements in terms of geometry and local stiffness based on an individual's anatomy and disease condition. The proposed method presents an approach for creating functionally graded materials using LPBF, not only for magneto-active materials but also for several other structural and functional materials.

physics.app-ph↗
arXiv2023

Microstructure of a spark-plasma-sintered Fe2VAl-type Heusler alloy for thermoelectric application

The influence of microstructure on thermoelectricity is increasingly recognized. Approaches for microstructural engineering can hence be exploited to enhance thermoelectric performance, particularly through manipulating crystalline defects, their structure, and composition. Here, we focus on a full-Heusler Fe2VAl-based compound that is one of the most promising thermoelectric materials containing only Earth-abundant, non-toxic elements. A Fe2VTa0.05Al0.95 cast alloy was atomized under a nitrogen-rich atmosphere to induce nitride precipitation. Nanometer- to micrometer-scale microstructural investigations by advanced scanning electron microscopy and atom probe tomography (APT) are performed on the powder first and then on the material consolidated by spark-plasma sintering for an increasing time. APT reveals an unexpected pick-up of additional impurities from atomization, namely W and Mo. The microstructure is then correlated with local and global measurements of the thermoelectric properties. At grain boundaries, segregation and precipitation locally reduce the electrical resistivity, as evidenced by in-situ four-point probe measurements. The final microstructure contains a hierarchy of structural defects, including individual point defects, dislocations, grain boundaries, and precipitates, that allow for a strong decrease in thermal conductivity. In combination, these effects provide an appreciable increase in thermoelectric performance.

cond-mat.mtrl-sci↗
arXiv2023

High-throughput design of all-d-metal Heusler alloys for magnetocaloric applications

Due to their versatile composition and customizable properties, A$_2$BC Heusler alloys have found applications in magnetic refrigeration, magnetic shape memory effects, permanent magnets, and spintronic devices. The discovery of all-$d$-metal Heusler alloys with improved mechanical properties compared to those containing main group elements, presents an opportunity to engineer Heuslers alloys for energy-related applications. Using high-throughput density functional theory calculations, we screened magnetic all-$d$-metal Heusler compounds and identified 686 (meta)stable compounds. Our detailed analysis revealed that the inverse Heusler structure is preferred when the electronegativity difference between the A and B/C atoms is small, contrary to conventional Heusler alloys. Additionally, our calculations of Pugh ratios and Cauchy pressures demonstrated that ductile and metallic bonding are widespread in all-$d$-metal Heuslers, supporting their enhanced mechanical behaviour. We identified 49 compounds with a double-well energy surface based on Bain path calculations and magnetic ground states, indicating their potential as candidates for magnetocaloric and shape memory applications. Furthermore, by calculating the free energies, we propose that 11 compounds exhibit structural phase transitions, and propose isostructural substitution to enhance the magnetocaloric effect.

cond-mat.mtrl-sci↗
arXiv2023

Influence of amorphous phase on coercivity in SmCo5-Cu nanocomposites

Severe plastic deformation of powder blends consisting of SmCo5-Cu results in magnetically hardened nanocomposite bulk materials. The microstructure is continuously refined with increasing torsional deformation, yet, coercivity saturates at a certain level of strain. Transmission electron microscopy (TEM) investigation of the microstructure reveals a partial amorphization of the SmCo5 phase due to high-pressure torsion by 20 applied rotations. In this amorphous matrix nanocrystals are embedded. The effect of these experimentally observed microstructural features on the magnetic properties are investigated by micromagnetic simulations, which show that an increasing volume fraction of nanocrystals is beneficial for higher coercivities. For a fixed volume fraction of nanocrystals the simulations reveal an increasing coercivity with decreasing the size of the nanocrystals due to increasing number of interfaces acting as pinning sites. Furthermore, our micromagnetic simulations disclose the mechanisms of the saturation and decline of magnetic hardening due to the strain induced by high-pressure torsion. The calculated coercivity fits very well to the experimentally observed coercivity of Hc=1.34 T. The knowledge can also be used to develop and provide optimization strategies from the microstructure perspective.

cond-mat.mtrl-sci↗
arXiv2023

Laser Powder Bed Fusion of anisotropic Nd-Fe-B bonded magnets utilizing an in situ mechanical alignment approach

Nd-Fe-B bonded magnets are an important class of permanent magnets, employed in many technological sectors. The Additive Manufacturing (AM) processes enables the fabrication of net-shape bonded magnets with complex geometries, allowing to tailor their magnetic stray field specifically for a given application. A crucial challenge to be addressed concerning AM of bonded magnets is the production of magnetically anisotropic components. The common approaches presented in the literature up to now, required a post-printing procedure or the complex integration of a magnetic field source into the AM process. Here, we present a technique to fabricate anisotropic bonded magnets via Laser Powder Bed Fusion (LPBF) by utilizing the mechanical alignment of anisotropic particles in a single step, without the need for a magnetic field source. Anisotropic bonded magnets were fabricated using a mixture of anisotropic Nd-Fe-B powder (MQA-38-14) and polyamide-12 (PA12). This magnetic powder consists of ellipsoidal particles, where the easy magnetization axis is distributed perpendicular to their longest side, which can be exploited to generate magnetic texture. Depending on the particle size used as feedstock, the degree of alignment ( ) can be tailored to a maximum of = 0.78. The fabricated anisotropic bonded magnets exhibited a maximum remanence of Jr = 377 mT and an energy product of (BH)max = 28.6 kJ/m3, respectively.

physics.app-ph↗
arXiv2023

Reactive single-step hot-pressing and magnetocaloric performance of polycrystalline Fe$_2$Al$_{1.15-x}$B$_2$Ge$_x$Ga$_x$ ($x=0, 0.05$) MAB phases

Reactive single-step hot-pressing at 1473 K and 35 MPa for 4 h produces dense, bulk, near single-phase, low-cost and low-criticality Fe$_2$Al$_{1.15}$B$_2$ and Fe$_2$Al$_{1.1}$B$_2$Ge$_{0.05}$Ga$_{0.05}$ MAB samples, showing a second-order magnetic phase transition with favorable magnetocaloric properties around room temperature. The magnetic as well as magnetocaloric properties can be tailored upon Ge and Ga doping, leading to an increase of Curie temperature $T_C$ and spontaneous magnetization $m_S$. The maximum isothermal entropy change $Δs_{T,max}$ of hot-pressed Fe$_2$Al$_{1.15}$B$_2$ in magnetic field changes of 2 and 5 T amounts to 2.5 and 5 J(kgK)$^{-1}$ at 287.5 K and increases by Ge and Ga addition to 3.1 and 6.2 J(kgK)$^{-1}$ at 306.5 K, respectively. The directly measured maximum adiabatic temperature change $ΔT_{ad,max}$ is improved by the composition modification from 0.9 to 1.1 K in magnetic field changes of 1.93 T. Overall, we demonstrate that hot-pressing provides a much faster, more scalable and processing cost reducing alternative compared to conventional synthesis routes to produce heat exchangers for magnetic cooling devices. Therefore, our criticality assessment shows that hot-pressed Fe-based MAB phases provide a promising compromise of material and processing cost, criticality and magnetocaloric performance, demonstrating the potential for low-cost and low-criticality magnetocaloric applications around room temperature.

cond-mat.mtrl-sci↗
arXiv2023

Magnetic properties of Nd6Fe13Cu single crystals

The understanding of coercivity mechanism in high performance Nd-Fe-B permanent magnets relies on the analysis of the magnetic properties of all phases present in the magnets. By adding Cu in such compounds, a new Nd6Fe13Cu grain boundary phase is formed, however, the magnetic properties of this phase and its role in the magnetic decoupling of the matrix Nd2Fe14B grains are still insufficiently studied. In this work, we have grown Nd6Fe13Cu single crystals by the reactive flux method and studied their magnetic properties in detail. It is observed that below the Néel temperature (TN = 410 K), the Nd6Fe13Cu is antiferromagnetic in zero magnetic field; whereas when a magnetic field is applied along the a-axis, a spin-flop transition occurs at approx. 6 T, indicating a strong competition between antiferromagnetic and ferromagnetic interactions in two Nd layers below and above the Cu layers. Our atomistic spin dynamics simulation confirms that an increase in temperature and/or magnetic field can significantly change the antiferromagnetic coupling between the two Nd layers below and above the Cu layers, which, in turn, is the reason for the observed spin-flop transition. These results suggest that the role of antiferromagnetic Nd6Fe13Cu grain boundary phase in the coercivity enhancement of Nd-Fe-B-Cu magnets is more complex than previously thought, mainly due to the competition between its antiferro- and ferro-magnetic exchange interactions.

cond-mat.mtrl-sci↗
arXiv2023

The Premartensite and Martensite in Fe50Rh50 System

Metallic/intermetalic materials with BCC structures hold an intrinsic instability due to phonon softening along [110] dirrection, causing BCC to lower-symmetry phases transformation when the BCC structures are thermally or mechanically stressed. Fe50Rh50 binary system is one of the exceptional BCC structures (ordered-B2) that has not been yet showing such transformation upon application of thermal stress, although mechanical deformation results in B2 to disordered FCC (gamma) and L10 phases transformation. Here, a comprehensive transmission electron microscopy (TEM) study is conducted on thermally-stressed samples of Fe50Rh50 aged at water and liquid nitrogen from 1150 degree C and 1250 degree C. The results show that, samples quenched from 1150 degree C into water and liquid nitrogen show presence of 1/4{110} and 1/2{110} satellite reflections, the latter of which is expected from phonon dispersion curves obtained by density functional theory calculation. Therefore, it is believed that Fe50Rh50 maintains the B2 structure that is in premartensite state. Once Fe50Rh50 is quenched from 1250 degree C into liquid nitrogen, formation of two short-range ordered tetragonal phases with various c/a ratios (~1.15 and 1.4) is observed in line with phases formed from mechanically deformed (30%) sample. According to our observations, an accurate atomistic shear model ({110}<1-10>) is presented that describes the martensitic transformation of B2 to these tetragonal phases. These findings offer implications useful for understanding of magnetic and physical characteristics of metallic/intermetallic materials.

cond-mat.mtrl-sci↗
arXiv2023

Designing magnetocaloric materials for hydrogen liquefaction with light rare-earth Laves phases

Magnetocaloric hydrogen liquefaction could be a "game-changer" for liquid hydrogen industry. Although heavy rare-earth-based magnetocaloric materials show strong magnetocaloric effects in the temperature range required by hydrogen liquefaction (77 ~ 20 K), the high resource criticality of the heavy rare-earth elements is a major obstacle for upscaling this emerging liquefaction technology. In contrast, the higher abundances of the light rare-earth elements make their alloys highly appealing for magnetocaloric hydrogen liquefaction. Via a mean-field approach, it is demonstrated that tuning the Curie temperature ($T_C$) of an idealized light rare-earth-based magnetocaloric material towards lower cryogenic temperatures leads to larger maximum magnetic and adiabatic temperature changes ($ΔS_T$ and $ΔT_{ad}$). Especially in the vicinity of the condensation point of hydrogen (20 K), $ΔS_T$ and $ΔT_{ad}$ of the optimized light rare-earth-based material are predicted to show significantly large values. Following the mean-field approach and taking the chemical and physical similarities of the light rare-earth elements into consideration, a method of designing light rare-earth intermetallic compounds for hydrogen liquefaction is proposed: tunning $T_C$ of a rare-earth alloy to approach 20 K by mixing light rare-earth elements with different de Gennes factors. By mixing Nd and Pr in Laves phase $(Nd,Pr)Al_2$, and Pr and Ce in Laves phase $(Pr,Ce)Al_2$, a fully light rare-earth intermetallic series with large magnetocaloric effects covering the temperature range required by hydrogen liquefaction is developed, demonstrating a competitive maximum effect compared to the heavy rare-earth compound $DyAl_2$.

cond-mat.mtrl-sci↗
arXiv2023

A machine learning framework for quantifying chemical segregation and microstructural features in atom probe tomography data

Atom probe tomography (APT) is ideally suited to characterize and understand the interplay of chemical segregation and microstructure in modern multicomponent materials. Yet, the quantitative analysis typically relies on human expertise to define regions of interest. We introduce a computationally efficient, multistage machine learning strategy to identify chemically distinct domains in a semi automated way, and subsequently quantify their geometric and compositional characteristics. In our algorithmic pipeline, we first coarse grain the APT data into voxels, collect the composition statistics, and decompose it via clustering in composition space. The composition classification then enables the real space segmentation via a density based clustering algorithm, thus revealing the microstructure at voxel resolution. Our approach is demonstrated for a Sm(Co,Fe)ZrCu alloy. The alloy exhibits two precipitate phases with a plate-like, but intertwined morphology. The primary segmentation is further refined to disentangle these geometrically complex precipitates into individual plate like parts by an unsupervised approach based on principle component analysis, or a U-Net based semantic segmentation trained on the former. Following the chemical and geometric analysis, detailed chemical distribution and segregation effects relative to the predominant plate-like geometry can be readily mapped without resorting to the initial voxelization.

physics.chem-ph↗
arXiv2023

Additive manufacturing of Ni-Mn-Sn shape memory Heusler alloy -- Microstructure and magnetic properties from powder to printed parts

Ni-Mn-based Heusler alloys like Ni-Mn-Sn show an elastocaloric as well as magnetocaloric effect during the magneto-structural phase transition, making this material interesting for solid-state cooling application. Material processing by additive manufacturing can overcome difficulties related to machinability of the alloys, caused by their intrinsic brittleness. Since the magnetic properties and transition temperature are highly sensitive to the chemical composition, it is essential to understand and monitoring these properties over the entire processing chain. In the present work the microstructural and magnetic properties from gas-atomized powder to post-processed Ni-Mn-Sn alloy are investigated. Direct energy deposition was used for processing, promoting the evolution of a polycrystalline microstructure being characterized by elongated grains along the building direction. A complete and sharp martensitic transformation can be achieved after applying a subsequent heat treatment at 1173 K for 24 h. The Mn-evaporation of 1.3 at. % and the formation of Mn-oxide during DED-processing lead to an increase of the transition temperature of 45 K and a decrease of magnetization, clearly pointing at the necessity of controlling the composition, oxygen partial pressure and magnetic properties over the entire processing chain.

cond-mat.mtrl-sci↗
arXiv2023

Local magnetic and geometric structure in Mn-doped La(Fe,Si)13

Magnetic cooling has the potential to replace conventional gas compression refrigeration. Materials such as La(Fe,Si)$_{13}$ exhibit a sizeable first-order magnetocaloric effect, and it is possible to tailor the phase transition towards room temperature by Mn-H-doping, resulting in a large temperature range for operation. Within this work, we discuss variations of the electronic and lattice structure in La(Fe,Si)$_{13}$ with increasing Mn content utilizing X-ray magnetic circular dichroism (XMCD) and extended X-ray absorption fine structure spectroscopy (EXAFS). While XMCD shows a decrease of the magnetic polarization at the Fe K edge, low-temperature EXAFS measurements indicate increased positional disorder in the La environment that is otherwise absent for Fe and Mn. First-principles calculations link the positional disorder to an enlarged Mn-Si distance -- explaining the increased positional disorder in the La surrounding.

cond-mat.mtrl-sci↗
arXiv2023

Giant magnetocaloric effect in magnets down to the monolayer limit

Two-dimensional magnets could potentially revolutionize information technology, but their potential application to cooling technology and magnetocaloric effect (MCE) in a material down to the monolayer limit remain unexplored. Herein, we reveal through multiscale calculations the existence of giant MCE and its strain tunability in monolayer magnets such as CrX$_3$ (X=F, Cl, Br, I), CrAX (A=O, S, Se; X=F, Cl, Br, I), and Fe$_3$GeTe$_2$. The maximum adiabatic temperature change ($ΔT_\text{ad}^\text{max}$), maximum isothermal magnetic entropy change, and specific cooling power in monolayer CrF$_3$ are found as high as 11 K, 35 $μ$Jm$^{-2}$K$^{-1}$, and 3.5 nWcm$^{-2}$ under a magnetic field of 5 T, respectively. A 2% biaxial and 5% $a$-axis uniaxial compressive strain can remarkably increase $ΔT_\text{ad}^\text{max}$ of CrCl$_3$ and CrOF by 230% and 37% (up to 15.3 and 6.0 K), respectively. It is found that large net magnetic moment per unit area favors improved MCE. These findings advocate the giant-MCE monolayer magnets, opening new opportunities for magnetic cooling at nanoscale.

cond-mat.mtrl-sci↗
arXiv2023

Giant anomalous Hall and Nernst conductivities in magnetic all-$d$ metal Heusler alloys

All-$d$ Heuslers are a category of novel compounds combining versatile functionalities such as caloric responses and spintronics with enhanced mechanical properties. Despite the promising transport properties (anomalous Hall (AHC) and anomalous Nernst (ANC) conductivities) shown in the conventional Co$_2$XY Heuslers with $p$-$d$ hybridization, the all-$d$ Heuslers with only $d$-$d$ hybridization open a new horizon to search for new candidates with outstanding transport properties. In this work, we evaluate the AHC and ANC for thermodynamically stable ferro/ferri-magnetic all-$d$-metal regular Heusler compounds based on high-throughput first-principles calculations. It is observed that quite a few materials exhibit giant AHCs and ANCs, such as cubic Re$_2$TaMn with an AHC of 2011 S/cm, and tetragonal Pt$_2$CrRh with an AHC of 1966 S/cm and an ANC of 7.50 A/mK. Comprehensive analysis on the electronic structure reveals that the high AHC can be attributed to the occurrence of the Weyl nodes or gapped nodal lines in the neighbourhood of the Fermi level. The correlations between such transport properties and the number of valence electrons are also thoroughly investigated, which provides a practical guidance to tailor AHC and ANC via chemical doping for transverse thermoelectric applications.

cond-mat.mtrl-sci↗
arXiv2023

Constrained crystals deep convolutional generative adversarial network for the inverse design of crystal structures

Autonomous materials discovery with desired properties is one of the ultimate goals for materials science, and the current studies have been focusing mostly on high-throughput screening based on density functional theory calculations and forward modelling of physical properties using machine learning. Applying the deep learning techniques, we have developed a generative model which can predict distinct stable crystal structures by optimizing the formation energy in the latent space. It is demonstrated that the optimization of physical properties can be integrated into the generative model as on-top screening or backwards propagator, both with their own advantages. Applying the generative models on the binary Bi-Se system reveals that distinct crystal structures can be obtained covering the whole composition range, and the phases on the convex hull can be reproduced after the generated structures are fully relaxed to the equilibrium. The method can be extended to multicomponent systems for multi-objective optimization, which paves the way to achieve the inverse design of materials with optimal properties.

physics.comp-ph↗
arXiv2023

Influence of Gd-rich precipitates on the martensitic transformation, magnetocaloric effect and mechanical properties of Ni-Mn-In Heusler alloys -- A comparative study

A multi-stimuli cooling cycle can be used to increase the cyclic caloric performance of multicaloric materials like Ni-Mn-In Heusler alloys. However, the use of a uniaxial compressive stress as an additional external stimulus to a magnetic field requires good mechanical stability. Improvement of mechanical stability and strength by doping has been shown in several studies. However, doping is always accompanied by grain refinement and a change in transition temperature. This raises the question of the extent to which mechanical strength is related to grain refinement, transition temperature, or precipitates. This study shows a direct comparison between a single-phase Ni-Mn-Sn and a two-phase Gd-doped Ni-Mn-In alloy with the same transition temperature and grain size. It is shown that the excellent magnetocaloric properties of the Ni-Mn-In matrix are maintained with doping. The isothermal entropy change and adiabatic temperature change are reduced by only 15% in the two-phase Ni-Mn-In-Heusler alloy compared to the single-phase alloy, which is resulting from a slight increase in thermal hysteresis and the width of the transition. Due to the same grain size and transition temperature, this effect can be directly related to the precipitates. The introduction of Gd precipitates leads to a 100% improvement in mechanical strength, which is significantly lower than the improvement observed for Ni-Mn-In alloys with grain refinement and Gd precipitates. This reveals that a significant contribution to the improved mechanical stability in Gd-doped Heusler alloys is related to grain refinement.

cond-mat.mtrl-sci↗
arXiv2023

Dissipation losses limiting first-order phase transition materials in cryogenic caloric cooling: A case study on all-d-metal Ni(-Co)-Mn-Ti Heusler alloys

Ni-Mn-based Heusler alloys, in particular all-d-metal Ni(-Co)-Mn-Ti, are highly promising materials for energy-efficient solid-state refrigeration as large multicaloric effects can be achieved across their magnetostructural martensitic transformation. However, no comprehensive study on the crucially important transition entropy change $Δs_t$ exists so far for Ni(-Co)-Mn-Ti. Here, we present a systematic study analyzing the composition and temperature dependence of $Δs_t$. Our results reveal a substantial structural entropy change contribution of approximately 65 J(kgK)$^{-1}$, which is compensated at lower temperatures by an increasingly negative entropy change associated with the magnetic subsystem. This leads to compensation temperatures $T_{comp}$ of 75 K and 300 K in Ni$_{35}$Co$_{15}$Mn$_{50-y}$Ti$_{y}$ and Ni$_{33}$Co$_{17}$Mn$_{50-y}$Ti$_{y}$, respectively, below which the martensitic transformations are arrested. In addition, we simultaneously measured the responses of the magnetic, structural and electronic subsystems to the temperature- and field-induced martensitic transformation near $T_{comp}$, showing an abnormal increase of hysteresis and consequently dissipation energy at cryogenic temperatures. Simultaneous measurements of magnetization and adiabatic temperature change $ΔT_{ad}$ in pulsed magnetic fields reveal a change in sign of $ΔT_{ad}$ and a substantial positive and irreversible $ΔT_{ad}$ up to 15 K at 15 K as a consequence of increased dissipation losses and decreased heat capacity. Most importantly, this phenomenon is universal, it applies to any first-order material with non-negligible hysteresis and any stimulus, effectively limiting the utilization of their caloric effects for gas liquefaction at cryogenic temperatures.

cond-mat.mtrl-sci↗
arXiv2022

Polymer-bonded magnets produced by laser powder bed fusion: Influence of powder morphology, filler fraction and energy input on the magnetic and mechanical properties

Bonded permanent magnets are key components in many energy conversion, sensor and actuator devices. These applications require high magnetic performance and freedom of shape. With additive manufacturing processes, for example laser powder bed fusion (LPBF), it is possible to produce bonded magnets with customized stray field distribution. Up to now, most studies use spherical powders as magnetic fillers due to their good flowability. Here, the behavior of large SmFeN platelets with a high aspect ratio as filler material and its influence on the arrangement and the resulting magnetic properties are examined in comparison to a spherical magnetic filler. The 3D distribution and orientation of the magnetic filler was studied by computed tomography and digital image analysis. The platelet-shaped particles align themselves perpendicular to the buildup direction during the process, which offers a new and cost-effective way of producing composites by LPBF with anisotropic structural and functional properties. The influence of LPBF parameters on the properties of the composites is investigated. Highest filling fractions are required for high magnetic remanence, however the powder itself limits this maximum due to particle shape and required minimal polymer fraction to form mechanically stable magnets. The coercivity decreases for higher filling fractions, which is attributed to increased rotation of insufficiently embedded magnetic particles in the matrix. It is discussed how filler morphology influences the observed change in coercivity since the rotation of spherical particles in comparison to platelet-shaped particles requires less energy. Our work shows the challenges and opportunities of large platelet shaped fillers used in LPBF for the production of anisotropic functional and structural composites.

physics.app-ph↗