arXiv subjects

Paola Fanzio

Publications and source records attributed to Paola Fanzio.

5 recordsLinked to original sources

arXiv2026

Particle Image Velocimetry of 3D printed vascular fluidic phantom devices

Altered hemodynamics play a key role in cerebrovascular diseases such as aneurysms and stenosis. However, in vivo imaging lacks the spatial resolution required to resolve flow dynamics in small vessels. This study presents an experimental framework to investigate microscale hemodynamics using transparent 3D printed vascular models and particle image velocimetry (PIV). Optically transparent microfluidic models with straight and pathological (aneurysmal and stenotic) geometries were fabricated via additive manufacturing up to a minimum diameter size of 500 microns and characterized using optical microscopy. Flow experiments were conducted under steady laminar conditions, and local velocity fields and wall shear stress (WSS) were measured using microPIV. Measured velocities have been compared with analytical Hagen Poiseuille predictions, obtaining mean relative errors of 5 to 17 percent. The platform reliably captured key flow features and spatial variations in velocity. Overall, the results demonstrate that transparent 3D printed vascular models combined with microPIV provide a robust experimental approach for studying microscale cerebrovascular hemodynamics.

physics.flu-dyn↗

arXiv2024

Assessing nozzle flow dynamics in Fused Filament Fabrication through the parametric map $α-λ$

Polymer rheology profoundly influences the intricate dynamics of material extrusion in Fused Filament Fabrication (FFF). This numerical study, which uses the Giesekus model fed with a full rheometric experimental data set, meticulously examines the molten flow patterns inside the printing nozzle during FFF. Our findings reveal new insights into the interplay between elastic stresses and complex flow patterns, highlighting their substantial role in forming upstream vortices. The parametric map $α$-$λ$ from the Giesekus model allowed us to sort the materials and connect the polymer rheology with the FFF nozzle flow dynamics. The identification of elastic instabilities, the characterization of flow types, and the correlation between fluid rheology and pressure drop variations mark significant advancements in understanding FFF processes. These insights pave the way for tailored nozzle designs, promising enhanced efficiency and reliability in FFF-based additive manufacturing

cond-mat.soft↗

arXiv2024

Pressure drop non-linearities in material extrusion additive manufacturing: a novel approach for pressure monitoring and numerical modeling

Fused Filament Fabrication is an additive manufacturing technique in which molten thermoplastic polymers are extruded through a nozzle. Therefore, the interplay between the viscoelastic nature of the polymer melt, temperature, printing conditions and nozzle shape may lead to inconsistent extrusion. To improve the extrusion control and optimize the print-head performance, a better understanding of the flow process of the polymer melt both in the nozzle and the liquefier is needed. However, several challenges need to be overcome due to the complexity of gathering experimental data on the melt pressure in the nozzle and the lack of numerical models able to capture the full rheology of the molten polymer. This research introduces an innovative approach for monitoring the pressure within a material extrusion 3D printer's nozzle. This method involves utilizing a pin in direct contact with the molten material, which then transmits the applied force from the material to an externally mounted load cell. The setup provides reliable, repeatable pressure data in steady-state conditions for two nozzle geometries and at different extrusion flows and temperatures. Moreover, the Giesekus model enabled capturing the viscoelastic rheometric features of the melt, and the numerical predictions have been compared with the experimental data. Results show that the numerical model accurately describes the flow conditions in the nozzle and allows the estimation of the behaviour of the melt in the liquefier zone, the area of the print-head where the filament is molten. It could be concluded that the backflow, which is the backward flow of the molten polymer in the gap between the filament and the liquefier towards the cold end, caused significant non-linearities in the total pressure drop measured in the feeders, which were related to normal forces induced by shear in that region.

physics.flu-dyn↗

arXiv2024

Optimal shape design of printing nozzles for extrusion-based additive manufacturing

The optimal design seeks the best possible solution(s) for a mechanical structure, device, or system, satisfying a series of requirements and leading to the best performance. In this work, optimized nozzle shapes have been designed for a wide range of polymer melts to be used in extrusion-based additive manufacturing, which aims to minimize pressure drop and allow greater flow control at large extrusion velocities. This is achieved with a twofold approach, combining a global optimization algorithm with computational fluid dynamics for optimizing a contraction geometry for viscoelastic fluids and validating these geometries experimentally. In the optimization process, variable coordinates for the nozzle's contraction section are defined, the objective function is selected, and the optimization algorithm is guided within manufacturing constraints. Comparisons of flow-type and streamline plots reveal that the nozzle shape significantly influences flow patterns. Depending on the rheological properties, the optimized solution either promotes shear or extensional flow, enhancing the material flow rate. Finally, experimental validation of the nozzle performance assessed the actual printing flow, the extrusion force and the overall print control. It is shown that optimizing the nozzle can significantly reduce backflow-related pressure drop, positively impacting total pressure drop (up to 41%) and reducing backflow effects. This work has real-world implications for the additive manufacturing industry, offering opportunities for increased printing speeds, enhanced productivity, and improved printing quality and reliability. Our research contributes to advancing extrusion-based printing processes technology, addressing industry demands and enhancing the field of additive manufacturing.

physics.flu-dyn↗

arXiv2019

Compliant Fluidic Control Structures: Concept and Synthesis Approach

The concept and synthesis approach for planar Compliant Fluidic Control Structures (CFCSs), monolithic flexible continua with embedded functional pores, is presented in this manuscript. Such structures are envisioned to find application in biomedicine as tunable microuidic devices for drug/nutrient delivery. The functional pores enlarge and/or contract upondeformation of the compliant structure in response to external stimuli, facilitating the regulated control of fluid/nutrient/drug transport. A thickness design variable based topology optimization problem is formulated to generate effective designs of these structures. An objective based on hydraulic diameter(s) is conceptualized, and it is extremized using a gradient based optimizer. Both geometrical and material nonlinearities are considered. The nonlinear behaviour of employed hyperelastic material is modeled via the Arruda-Boyce constitutive material model. Large-displacement finite element analysis is performed using the updated Lagrangian formulation in plane-stress setting. The proposed synthesis approach is applied to various CFCSs for a variety of fluidic control functionalities. The optimized designs of various CFCSs with single and/or multiple functional pores are fabricated via a Polydimethylsiloxane (PDMS) soft lithography process, using a high precision 3D printed mold and their performances are compared. with the numerical predictions.

cs.CE↗