SearcharxivSearch

arXiv subjects

Perla Maiolino

Publications and source records attributed to Perla Maiolino.

At least 19 recordsLinked to original sources

Generalized Task-Driven Design of Soft Robots via Reduced-Order FEM-based Surrogate Modeling

Task-driven design of soft robots requires models that are physically accurate and computationally efficient, while remaining transferable across actuator designs and task scenarios. However, existing modeling approaches typically face a fundamental trade-off between physical fidelity and computational efficiency, which limits model reuse across design and task variations and constrains scalable task-driven optimization. This paper presents a unified reduced-order finite element method (FEM)-based surrogate modeling pipeline for generalized task-driven soft robot design. High-fidelity FEM simulations characterize actuator behavior at the modular level, from which compact surrogate joint models are constructed for evaluation within a pseudo-rigid body model (PRBM). A meta-model maps actuator design parameters to surrogate representations, enabling rapid instantiation across a parameterized actuator family. The resulting models are embedded into a PRBM-based simulation environment, supporting task-level simulation and optimization under realistic physical constraints. The proposed pipeline is validated through sim-to-real transfer across multiple actuator types, including bellow-type pneumatic actuators and a tendon-driven soft finger, as well as two task-driven design studies: soft gripper co-design via Reinforcement Learning (RL) and 3D actuator shape matching via evolutionary optimization. The results demonstrate high accuracy, efficiency, and reliable reuse, providing a scalable foundation for autonomous task-driven soft robot design.

cs.RO

Continuum Robot Localization using Distributed Time-of-Flight Sensors

Localization and mapping of an environment are crucial tasks for any robot operating in unstructured environments. Time-of-flight (ToF) sensors (e.g.,~lidar) have proven useful in mobile robotics, where high-resolution sensors can be used for simultaneous localization and mapping. In soft and continuum robotics, however, these high-resolution sensors are too large for practical use. This, combined with the deformable nature of such robots, has resulted in continuum robot (CR) localization and mapping in unstructured environments being a largely untouched area. In this work, we present a localization technique for CRs that relies on small, low-resolution ToF sensors distributed along the length of the robot. By fusing measurement information with a robot shape prior, we show that accurate localization is possible despite each sensor experiencing frequent degenerate scenarios. We achieve an average localization error of 2.5cm in position and 7.2{\deg} in rotation across all experimental conditions with a 53cm long robot. We demonstrate that the results are repeated across multiple environments, in both simulation and real-world experiments, and study robustness in the estimation to deviations in the prior map.

cs.RO

Diffusion-based Inverse Model of a Distributed Tactile Sensor for Object Pose Estimation

Tactile sensing provides a promising sensing modality for object pose estimation in manipulation settings where visual information is limited due to occlusion or environmental effects. However, efficiently leveraging tactile data for estimation remains a challenge due to partial observability, with single observations corresponding to multiple possible contact configurations. This limits conventional estimation approaches largely tailored to vision. We propose to address these challenges by learning an inverse tactile sensor model using denoising diffusion. The model is conditioned on tactile observations from a distributed tactile sensor and trained in simulation using a geometric sensor model based on signed distance fields. Contact constraints are enforced during inference through single-step projection using distance and gradient information from the signed distance field. For online pose estimation, we integrate the inverse model with a particle filter through a proposal scheme that combines generated hypotheses with particles from the prior belief. Our approach is validated in simulated and real-world planar pose estimation settings, without access to visual data or tight initial pose priors. We further evaluate robustness to unmodeled contact and sensor dynamics for pose tracking in a box-pushing scenario. Compared to local sampling baselines, the inverse sensor model improves sampling efficiency and estimation accuracy while preserving multimodal beliefs across objects with varying tactile discriminability.

cs.RO

Representing Data in Robotic Tactile Perception -- A Review

Robotic tactile perception is a complex process involving several computational steps performed at different levels. Tactile information is shaped by the interplay of robot actions, the mechanical properties of its body, and the software that processes the data. In this respect, high-level computation, required to process and extract information, is commonly performed by adapting existing techniques from other domains, such as computer vision, which expects input data to be properly structured. Therefore, it is necessary to transform tactile sensor data to match a specific data structure. This operation directly affects the tactile information encoded and, as a consequence, the task execution. This survey aims to address this specific aspect of the tactile perception pipeline, namely Data Representation. The paper first clearly defines its contributions to the perception pipeline and then reviews how previous studies have dealt with the problem of representing tactile information, investigating the relationships among hardware, representations, and high-level computation methods. The analysis has led to the identification of six structures commonly used in the literature to represent data. The manuscript provides discussions and guidelines for properly selecting a representation depending on operating conditions, including the available hardware, the tactile information required to be encoded, and the task at hand.

cs.RO

Improving Tactile Gesture Recognition with Optical Flow

Tactile gesture recognition systems play a crucial role in Human-Robot Interaction (HRI) by enabling intuitive communication between humans and robots. The literature mainly addresses this problem by applying machine learning techniques to classify sequences of tactile images encoding the pressure distribution generated when executing the gestures. However, some gestures can be hard to differentiate based on the information provided by tactile images alone. In this paper, we present a simple yet effective way to improve the accuracy of a gesture recognition classifier. Our approach focuses solely on processing the tactile images used as input by the classifier. In particular, we propose to explicitly highlight the dynamics of the contact in the tactile image by computing the dense optical flow. This additional information makes it easier to distinguish between gestures that produce similar tactile images but exhibit different contact dynamics. We validate the proposed approach in a tactile gesture recognition task, showing that a classifier trained on tactile images augmented with optical flow information achieved a 9% improvement in gesture classification accuracy compared to one trained on standard tactile images.

cs.RO

Optical Waveguide-based Spider Web Enables Resilient Impact Detection and Localization

Spiders use their webs as multifunctional tools that enable capturing and localizing prey and more general environmental sensing through vibrations. Inspired by their biological function, we present a spider web-inspired optical waveguide system for resilient impulse detection and localization. The structure consists of six clear thermoplastic polyurethane (TPU) waveguides arranged radially and interconnected by a spiral TPU thread, mimicking orb spider webs. Light transmission losses, induced by vibrations, are measured via coupled LEDs and photo-diodes, allowing real-time detection. We systematically characterize individual waveguides, analyzing key parameters such as tension, impulse position, and break angle to optimize vibrational response. The complete system is validated through controlled experiments, revealing a 5 ms propagation delay in vibration transfer between adjacent radii, enhancing localization capabilities. We demonstrate a robust impulse detection and localization algorithm leveraging time delay analysis, achieving reliable event identification even in cases of sensor failure. This study highlights the potential of bioinspired optical waveguide structures for adaptive sensing, with applications in soft robotics, structural monitoring, and environmental sensing.

eess.SP

Diffusion-based Inverse Observation Model for Artificial Skin

Contact-based estimation of object pose is challenging due to discontinuities and ambiguous observations that can correspond to multiple possible system states. This multimodality makes it difficult to efficiently sample valid hypotheses while respecting contact constraints. Diffusion models can learn to generate samples from such multimodal probability distributions through denoising algorithms. We leverage these probabilistic modeling capabilities to learn an inverse observation model conditioned on tactile measurements acquired from a distributed artificial skin. We present simulated experiments demonstrating efficient sampling of contact hypotheses for object pose estimation through touch.

cs.RO

Estimating Scene Flow in Robot Surroundings with Distributed Miniaturized Time-of-Flight Sensors

Tracking motions of humans or objects in the surroundings of the robot is essential to improve safe robot motions and reactions. In this work, we present an approach for scene flow estimation from low-density and noisy point clouds acquired from miniaturized Time of Flight (ToF) sensors distributed on the robot body. The proposed method clusters points from consecutive frames and applies Iterative Closest Point (ICP) to estimate a dense motion flow, with additional steps introduced to mitigate the impact of sensor noise and low-density data points. Specifically, we employ a fitness-based classification to distinguish between stationary and moving points and an inlier removal strategy to refine geometric correspondences. The proposed approach is validated in an experimental setup where 24 ToF are used to estimate the velocity of an object moving at different controlled speeds. Experimental results show that the method consistently approximates the direction of the motion and its magnitude with an error which is in line with sensor noise.

cs.RO

Tiny LiDARs for Manipulator Self-Awareness: Sensor Characterization and Initial Localization Experiments

For several tasks, ranging from manipulation to inspection, it is beneficial for robots to localize a target object in their surroundings. In this paper, we propose an approach that utilizes coarse point clouds obtained from miniaturized VL53L5CX Time-of-Flight (ToF) sensors (tiny LiDARs) to localize a target object in the robot's workspace. We first conduct an experimental campaign to calibrate the dependency of sensor readings on relative range and orientation to targets. We then propose a probabilistic sensor model, which we validate in an object pose estimation task using a Particle Filter (PF). The results show that the proposed sensor model improves the performance of the localization of the target object with respect to two baselines: one that assumes measurements are free from uncertainty and one in which the confidence is provided by the sensor datasheet.

cs.RO

Soft and Highly-Integrated Optical Fiber Bending Sensors for Proprioception in Multi-Material 3D Printed Fingers

Accurate shape sensing, only achievable through distributed proprioception, is a key requirement for closed-loop control of soft robots. Low-cost power efficient optoelectronic sensors manufactured from flexible materials represent a natural choice as they can cope with the large deformations of soft robots without loss of performance. However, existing integration approaches are cumbersome and require manual steps and complex assembly. We propose a semi-automated printing process where plastic optical fibers are embedded with readout electronics in 3D printed flexures. The fibers become locked in place and the readout electronics remain optically coupled to them while the flexures undergo large bending deformations, creating a repeatable, monolithically manufactured bending transducer with only 10 minutes required in total for the manual embedding steps. We demonstrate the process by manufacturing multi-material 3D printed fingers and extensively evaluating the performance of each proprioceptive joint. The sensors achieve 70% linearity and 4.81{\deg} RMS error on average. Furthermore, the distributed architecture allows for maintaining an average fingertip position estimation accuracy of 12 mm in the presence of external static forces. To demonstrate the potential of the distributed sensor architecture in robotics applications, we build a data-driven model independent of actuation feedback to detect contact with objects in the environment.

cs.RO

Compliant Beaded-String Jamming For Variable Stiffness Anthropomorphic Fingers

Achieving human-like dexterity in robotic grippers remains an open challenge, particularly in ensuring robust manipulation in uncertain environments. Soft robotic hands try to address this by leveraging passive compliance, a characteristic that is crucial to the adaptability of the human hand, to achieve more robust manipulation while reducing reliance on high-resolution sensing and complex control. Further improvements in terms of precision and postural stability in manipulation tasks are achieved through the integration of variable stiffness mechanisms, but these tend to lack residual compliance, be bulky and have slow response times. To address these limitations, this work introduces a Compliant Joint Jamming mechanism for anthropomorphic fingers that exhibits passive residual compliance and adjustable stiffness, while achieving a range of motion in line with that of human interphalangeal joints. The stiffness range provided by the mechanism is controllable from 0.48 Nm/rad to 1.95 Nm/rad (a 4x increase). Repeatability, hysteresis and stiffness were also characterized as a function of the jamming force. To demonstrate the importance of the passive residual compliance afforded by the proposed system, a peg-in-hole task was conducted, which showed a 60% higher success rate for a gripper integrating our joint design when compared to a rigid one.

cs.RO

JAMMit! Monolithic 3D-Printing of a Bead Jamming Soft Pneumatic Arm

3D-printed bellow soft pneumatic arms are widely adopted for their flexible design, ease of fabrication, and large deformation capabilities. However, their low stiffness limits their real-world applications. Although several methods exist to enhance the stiffness of soft actuators, many involve complex manufacturing processes not in line with modern goals of monolithic and automated additive manufacturing. With its simplicity, bead-jamming represents a simple and effective solution to these challenges. This work introduces a method for monolithic printing of a bellow soft pneumatic arm, integrating a tendon-driven central spine of bowl-shaped beads. We experimentally characterized the arm's range of motion in both unjammed and jammed states, as well as its stiffness under various actuation and jamming conditions. As a result, we provide an optimal jamming policy as a trade-off between preserving the range of motion and maximizing stiffness. The proposed design was further demonstrated in a switch-toggling task, showing its potential for practical applications.

cs.RO

Soft Robot Localization Using Distributed Miniaturized Time-of-Flight Sensors

Thanks to their compliance and adaptability, soft robots can be deployed to perform tasks in constrained or complex environments. In these scenarios, spatial awareness of the surroundings and the ability to localize the robot within the environment represent key aspects. While state-of-the-art localization techniques are well-explored in autonomous vehicles and walking robots, they rely on data retrieved with lidar or depth sensors which are bulky and thus difficult to integrate into small soft robots. Recent developments in miniaturized Time of Flight (ToF) sensors show promise as a small and lightweight alternative to bulky sensors. These sensors can be potentially distributed on the soft robot body, providing multi-point depth data of the surroundings. However, the small spatial resolution and the noisy measurements pose a challenge to the success of state-of-the-art localization algorithms, which are generally applied to much denser and more reliable measurements. In this paper, we enforce distributed VL53L5CX ToF sensors, mount them on the tip of a soft robot, and investigate their usage for self-localization tasks. Experimental results show that the soft robot can effectively be localized with respect to a known map, with an error comparable to the uncertainty on the measures provided by the miniaturized ToF sensors.

cs.RO

Touch-to-Touch Translation -- Learning the Mapping Between Heterogeneous Tactile Sensing Technologies

The use of data-driven techniques for tactile data processing and classification has recently increased. However, collecting tactile data is a time-expensive and sensor-specific procedure. Indeed, due to the lack of hardware standards in tactile sensing, data is required to be collected for each different sensor. This paper considers the problem of learning the mapping between two tactile sensor outputs with respect to the same physical stimulus -- we refer to this problem as touch-to-touch translation. In this respect, we proposed two data-driven approaches to address this task and we compared their performance. The first one exploits a generative model developed for image-to-image translation and adapted for this context. The second one uses a ResNet model trained to perform a regression task. We validated both methods using two completely different tactile sensors -- a camera-based, Digit and a capacitance-based, CySkin. In particular, we used Digit images to generate the corresponding CySkin data. We trained the models on a set of tactile features that can be found in common larger objects and we performed the testing on a previously unseen set of data. Experimental results show the possibility of translating Digit images into the CySkin output by preserving the contact shape and with an error of 15.18% in the magnitude of the sensor responses.

cs.RO

Reinforcement Learning Controllers for Soft Robots using Learned Environments

Soft robotic manipulators offer operational advantage due to their compliant and deformable structures. However, their inherently nonlinear dynamics presents substantial challenges. Traditional analytical methods often depend on simplifying assumptions, while learning-based techniques can be computationally demanding and limit the control policies to existing data. This paper introduces a novel approach to soft robotic control, leveraging state-of-the-art policy gradient methods within parallelizable synthetic environments learned from data. We also propose a safety oriented actuation space exploration protocol via cascaded updates and weighted randomness. Specifically, our recurrent forward dynamics model is learned by generating a training dataset from a physically safe \textit{mean reverting} random walk in actuation space to explore the partially-observed state-space. We demonstrate a reinforcement learning approach towards closed-loop control through state-of-the-art actor-critic methods, which efficiently learn high-performance behaviour over long horizons. This approach removes the need for any knowledge regarding the robot's operation or capabilities and sets the stage for a comprehensive benchmarking tool in soft robotics control.

cs.RO

Mechanics of pressurized cellular sheets

Everyday experience shows that cellular sheets are stiffened by the presence of a pressurized gas: from bicycle inner tubes to bubble wrap, the presence of an internal pressure increases the stiffness of otherwise floppy structures. The same is true of plants, with turgor pressure (due to the presence of water) taking the place of gas pressure; indeed, in the absence of water, many plants wilt. However, the mechanical basis of this stiffening is somewhat opaque: simple attempts to rationalize it suggest that the stiffness should be independent of the pressure, at odds with everyday experience. Here, we study the mechanics of sheets that are a single cell thick and show how a pressure-dependent bending stiffness may arise. Our model rationalizes observations of turgor-driven shrinkage in plant cells and also suggests that turgor is unlikely to provide significant structural support in many monolayer leaves, such as those found in mosses. However, for such systems, turgor does provide a way to control leaf shape, in accordance with observations of curling upon drying of moss leaves. Guided by our results, we also present a biomimetic actuator that un-curls upon pressurization.

cond-mat.soft

SPADA: A Toolbox of Designing Soft Pneumatic Actuators for Shape Matching based on Surrogate Modeling

Soft pneumatic actuators (SPAs) produce motions for soft robots with simple pressure input, however they require to be appropriately designed to fit the target application. Available design methods employ kinematic models and optimization to estimate the actuator response and the optimal design parameters, to achieve a target actuator's shape. Within SPAs, Bellow-SPAs excel in rapid prototyping and large deformation, yet their kinematic models often lack accuracy due to the geometry complexity and the material nonlinearity. Furthermore, existing shape-matching algorithms are not providing an end-to-end solution from the desired shape to the actuator. In addition, despite the availability of computational design pipelines, an accessible and user-friendly toolbox for direct application remains elusive. This paper addresses these challenges, offering an end-to-end shape-matching design framework for bellow-SPAs to streamline the design process, and the open-source toolbox SPADA (Soft Pneumatic Actuator Design frAmework) implementing the framework with a GUI for easy access. It provides a kinematic model grounded on a modular design to improve accuracy, Finite Element Method (FEM) simulations, and piecewise constant curvature (PCC) approximation. An Artificial Neural Network-trained surrogate model, based on FEM simulation data, is trained for fast computation in optimization. A shape-matching algorithm, merging 3D PCC segmentation and a surrogate model-based genetic algorithm, identifies optimal actuator design parameters for desired shapes. The toolbox, implementing the proposed design framework, has proven its end-to-end capability in designing actuators to precisely match 2D shapes with root-mean-square errors of 4.16, 2.70, and 2.51mm, and demonstrating its potential by designing a 3D deformable actuator.

cs.RO

Design and Characterization of a 3D-printed Pneumatically-driven Bistable Valve with Tunable Characteristics

Although research studies in pneumatic soft robots develop rapidly, most pneumatic actuators are still controlled by rigid valves and conventional electronics. The existence of these rigid, electronic components sacrifices the compliance and adaptability of soft robots.} Current electronics-free valve designs based on soft materials are facing challenges in behaviour consistency, design flexibility, and fabrication complexity. Taking advantages of soft material 3D printing, this paper presents a new design of a bi-stable pneumatic valve, which utilises two soft, pneumatically-driven, and symmetrically-oriented conical shells with structural bistability to stabilise and regulate the airflow. The critical pressure required to operate the valve can be adjusted by changing the design features of the soft bi-stable structure. Multi-material printing simplifies the valve fabrication, enhances the flexibility in design feature optimisations, and improves the system repeatability. In this work, both a theoretical model and physical experiments are introduced to examine the relationships between the critical operating pressure and the key design features. Results with valve characteristic tuning via material stiffness changing show better effectiveness compared to the change of geometry design features (demonstrated largest tunable critical pressure range from 15.3 to 65.2 kPa and fastest response time $\leq$ 1.8 s.

cs.RO