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Peter Gumbsch

Publications and source records attributed to Peter Gumbsch.

At least 19 recordsLinked to original sources

Nonparametric multiscale modeling of boundary lubrication: hexadecane in highly pressurized gold asperity contacts

Boundary lubrication is governed by molecular processes at the sliding interface that are inaccessible to classical continuum descriptions. While molecular dynamics (MD) simulations can resolve these processes in atomistic detail, incorporating their output into engineering-scale models through semi-empirical constitutive laws becomes increasingly difficult as confinement approaches the molecular scale. Here, we apply a nonparametric multiscale framework based on Gaussian process (GP) regression to model boundary lubrication of hexadecane confined between gold surfaces under pressures up to 1 GPa and gap heights down to 1.4 nm. The GP surrogates are trained on nonequilibrium MD simulations of the confined fluid and directly provide stress predictions to a continuum thin-film solver, circumventing the need for fixed-form constitutive laws. The framework naturally captures molecular phenomena such as density layering, viscosity changes, and the strongly nonlinear wall slip that dominates the frictional response at high pressures and small gap heights. Our results reproduce the atomistic benchmark data of Codrignani et al., demonstrating that nonparametric surrogate models offer a flexible and physically transparent route toward predictive continuum modeling of boundary lubrication.

cond-mat.soft

Predicting Friction under Vastly Different Lubrication Scenarios

Friction is ubiquitous in daily life, from nanoscale machines to large engineering components. By probing the intricate interplay between system parameters and frictional behavior, scientists seek to unveil the underlying mechanisms that enable prediction and control of friction -- an essential step toward carbon neutrality. Yet, reproducing frictional behavior in experiments is notoriously difficult. Here, we show that this challenge stems from the extreme sensitivity of tribological systems to tiny variations, e.g. in surface topography, typically presumed well-controlled. Even after meticulous surface preparation to semiconductor-industry standards and curtailing misalignment-induced oscillations, subtle variations remain and interact. In turn, such minute initial differences lead to statistically significant variations in friction and wear, giving rise to system-level chaotic behavior. Yet, by leveraging mid-scale features of surface topography and misalignment-induced oscillations -- information often filtered out or overlooked -- we established a model that accurately predicts high-friction regions under vastly different lubrication scenarios, with its performance further enhanced by machine learning.

cond-mat.mtrl-sci

Gear-based Metamaterials for Extraordinary Bandgap Tunability

Metamaterials can be engineered with tunable bandgaps to adapt to dynamic and complex environments, particularly for controlling elastic waves and vibration. However, achieving wide-range, seamless, reversible, in-situ and robust tunability remains challenging and often impractical due to limitations in bandgap mechanisms and design principles. Here, we introduce gear-based metamaterials with unprecedented bandgap tunability. Our approach leverages Taiji planetary gear systems as variable-frequency local resonators, which allows the metamaterial to seamlessly modulate its bandgap's center frequency by 3-7 times (e.g. shifting from 250-430 Hz to 1400-2000 Hz), surpassing existing methods. Notably, this is achieved without pre-deformation or major changes to its static stiffness in the wave propagation direction, ensuring robust in-situ tunability and smooth control even under heavy static loads. This enables adaptable wave manipulation for versatile smart platforms.

physics.app-ph

Active learning for parameter-free multiscale modeling of boundary lubrication

Lubricated friction is a multiscale problem where molecular processes dictate the macroscopic response of the system. Traditional lubrication models rely on semi-empirical constitutive relations, which become unreliable under extreme conditions. Here, we present a simulation framework that seamlessly couples molecular and continuum models for boundary lubrication without fixed-form constitutive laws. We train Gaussian process regression models as surrogates for predicting interfacial shear and normal stress in molecular dynamics simulations. An active learning algorithm ensures that our model adapts in scenarios where common constitutive laws fail, such as near phase transitions. We demonstrate our approach for nanoscale fluid flow over rough and heterogeneous surfaces, paving the way for accurate boundary lubrication simulations at experimental length and time scales.

cond-mat.soft

Dealing with missing angular sections in nanoCT reconstructions of low contrast polymeric samples employing a mechanical in situ loading stage

While in situ experiments are gaining importance for the (mechanical) assessment of metamaterials or materials with complex microstructures, imaging conditions in such experiments are often challenging. The lab-based computed tomography system Xradia 810 Ultra allows for the in situ (time lapsed) mechanical testing of samples. However, the in situ loading setup from this system limits the image acquisition angle to 140$^\circ$. For low contrast polymeric materials, this limited acquisition angle leads to regions of low information gain, thus preventing an accurate reconstruction of the data using a filtered back projection algorithm. Here we demonstrate how the information gain can be improved by selecting an appropriate position of the sample. A low contrast polymeric tetrahedral microlattice sample and a specifically structured sample, both scanned over 140$^\circ$ and 180$^\circ$, demonstrate that the missing structural details in the 140$^\circ$ reconstruction are limited to an angular wedge of about 20$^\circ$. Depending on the sample geometry and structure, applying simple strategies for the in situ experiments allows accurate reconstruction of the data. For the tetrahedral microlattice, a simple rotation of the sample by 90$^\circ$ provides enough X-ray absorption for an accurate reconstruction of the geometry.

physics.ins-det

Sound waves, diffusive transport, and wall slip in nanoconfined compressible fluids

Although continuum theories have been proven quite robust to describe confined fluid flow at molecular length scales, molecular dynamics (MD) simulations reveal mechanistic insights into the interfacial dissipation processes. Most MD simulations of confined fluids have used setups in which the lateral box size is not much larger than the gap height, thus breaking thin-film assumptions usually employed in continuum simulations. Here, we explicitly probe the long wavelength hydrodynamic correlations in confined simple fluids with MD and compare to gap-averaged continuum theories as typically applied in e.g. lubrication. Relaxation times obtained from equilibrium fluctuations interpolate between the theoretical limits from bulk hydrodynamics and continuum formulations with increasing wavelength. We show how to exploit this characteristic transition to measure viscosity and slip length in confined systems simultaneously from equilibrium MD simulations. Moreover, the gap-averaged theory describes a geometry-induced dispersion relation that leads to overdamped sound relaxation at large wavelengths, which is confirmed by our MD simulations. Our results add to the understanding of transport processes under strong confinement and might be of technological relevance for the design of nanofluidic devices due to the recent progress in fabrication methods.

physics.flu-dyn

Tribologically induced crystal rotation kinematics revealed by electron backscatter diffraction

Tribological loading of metals induces microstructural changes by dislocation-mediated plastic deformation. During continued sliding, combined shear and lattice rotation result in the formation of crystallographic textures which influence friction and wear at the sliding interface. In order to elucidate the fundamental lattice rotation kinematics involved in this process during the early stages of sliding, we conducted unlubricated, linear single pass sliding experiments on a copper bicrystal using sapphire spheres. Electron backscatter diffraction (EBSD) performed directly on the bulk surface of the wear tracks in the vicinity of the grain boundary reveals crystal lattice rotations by approximately up to 35°. Predominantly, the tribologically induced crystal rotations appear to be kinematically constrained to rotations around the transverse direction (TD) and occur in both grains, irrespective of load (2 to 8 N). We demonstrate that inverting the sliding direction (SD) inverts the sense of crystal rotation, but does not change the principal nature of rotation for the majority of indexed EBSD data. A lower proportion of the crystal lattice rotates much farther around TD (roughly up to 90°), accompanied by a superimposed crystal rotation around +/-SD. Analysis reveals that sliding direction and grain orientation exert a systematic influence of how crystal rotations are accommodated. This is rationalized in terms of geometry, anisotropic wear track profiles and slip traces. Under specific conditions, combined crystal rotation and twinning are observed. These detailed insights into the fundamental nature of tribologically induced lattice rotation kinematics provide important guidance for applied research targeting materials with superior tribological properties.

cond-mat.mtrl-sci

Micromechanical fatigue experiments for validation of microstructure-sensitive fatigue simulation models

Crack initiation governs high cycle fatigue life and is susceptible to microstructural details. While corresponding microstructure-sensitive models are available, their validation is difficult. We propose a validation framework where a fatigue test is mimicked in a sub-modeling simulation by embedding the measured microstructure into the specimen geometry and adopting the experimental boundary conditions. Exemplary, a phenomenological crystal plasticity model was applied to predict deformation in ferritic steel (EN1.4003). Hotspots in commonly used fatigue indicator parameter maps are compared with damage segmented from micrographs. Along with the data, the framework is published for benchmarking future micromechanical fatigue models.

cond-mat.mtrl-sci

High diffusivity pathways govern massively enhanced oxidation during tribological sliding

The lifetime of moving metallic components is often limited by accelerated oxidation. Yet, the mechanisms and pathways for oxidation during tribological loading are not well understood. Using copper as a model system, tribologically-induced oxidation is systematically investigated by varying the sliding speed and test duration under mild tribological loading. We demonstrate that tribo-oxidation is controlled by test duration rather than the number of cycles or the sliding speed. Plastic deformation from tribological loading creates dislocations, grain and phase boundaries that act as high diffusivity pathways. A combination of electron microscopy and atom probe tomography revealed significantly enhanced atomic concentration of the diffusing species around dislocations. Oxygen diffusion into the bulk as well as of copper towards the free surface along these defects control the oxide formation kinetics. Our work paves the way for formulating a physics-based understanding for tribo-oxidation, which is crucial to develop strategies to prevent oxidation and to strategically tailor surfaces to increase the lifetime of engineering systems.

cond-mat.mtrl-sci

Height-averaged Navier-Stokes solver for hydrodynamic lubrication

Modelling hydrodynamic lubrication is crucial in the design of engineering components as well as for a fundamental understanding of friction mechanisms. The cornerstone of thin-film flow modelling is the Reynolds equation -- a lower-dimensional representation of the Stokes equation. However, the derivation of the Reynolds equation is based on assumptions and fixed form constitutive relations, that may not generally be valid, especially when studying systems under extreme conditions. Furthermore, these explicit assumptions about the constitutive behaviour of the fluid prohibit applications in a multiscale scenario based on measured or atomistically simulated data. Here, we present a method that considers the full compressible Navier-Stokes equation in a height-averaged sense for arbitrary constitutive relations. We perform numerical tests by using a reformulation of the viscous stress tensor for laminar flow to validate the presented method comparing to results from conventional Reynolds solutions. The versatility of the method is shown by incorporating models for mass-conserving cavitation, wall slip and non-Newtonian fluids. This allows testing of new constitutive relations that not necessarily need to take a fixed form, and may be obtained from experimental or simulation data.

physics.flu-dyn

Pattern formation during deformation of metallic nanolaminates

We used nonequilibrium molecular dynamics simulations to study the shear deformation of metallic composites composed of alternating layers of Cu and Au. Our simulations reveal the formation of "vortices" or "swirls" if the bimaterial interfaces are atomically rough and if none of the {111} planes that accommodate slip in fcc materials is exactly parallel to this interface. We trace the formation of these patterns back to grain rotation, induced by hindering dislocations from crossing the bimaterial interface. The instability is accompanied by shear-softening of the material. These calculations shed new light on recent observations of pattern formation in plastic flow, mechanical mixing of materials and the common formation of a tribomutation layer in tribologically loaded systems.

cond-mat.mtrl-sci

Model-Free Adaptive Optimal Control of Episodic Fixed-Horizon Manufacturing Processes using Reinforcement Learning

A self-learning optimal control algorithm for episodic fixed-horizon manufacturing processes with time-discrete control actions is proposed and evaluated on a simulated deep drawing process. The control model is built during consecutive process executions under optimal control via reinforcement learning, using the measured product quality as reward after each process execution. Prior model formulation, which is required by state-of-the-art algorithms from model predictive control and approximate dynamic programming, is therefore obsolete. This avoids several difficulties namely in system identification, accurate modelling, and runtime complexity, that arise when dealing with processes subject to nonlinear dynamics and stochastic influences. Instead of using pre-created process and observation models, value function-based reinforcement learning algorithms build functions of expected future reward, which are used to derive optimal process control decisions. The expectation functions are learned online, by interacting with the process. The proposed algorithm takes stochastic variations of the process conditions into account and is able to cope with partial observability. A Q-learning-based method for adaptive optimal control of partially observable episodic fixed-horizon manufacturing processes is developed and studied. The resulting algorithm is instantiated and evaluated by applying it to a simulated stochastic optimal control problem in metal sheet deep drawing.

eess.SY

Atomistically enabled nonsingular anisotropic elastic representation of near-core dislocation stress fields in $α$-iron

The stress fields of dislocations predicted by classical elasticity are known to be unrealistically large approaching the dislocation core, due to the singular nature of the theory. While in many cases this is remedied with the approximation of an effective core radius, inside which ad hoc regularizations are implemented, such approximations lead to a compromise in the accuracy of the calculations. In this work, an anisotropic non-singular elastic representation of dislocation fields is developed to accurately represent the near-core stresses of dislocations in $α$-iron. The regularized stress field is enabled through the use of a non-singular Green's tensor function of Helmholtz-type gradient anisotropic elasticity, which requires only a single characteristic length parameter in addition to the material's elastic constants. Using a novel magnetic bond-order potential to model atomic interactions in iron, molecular statics calculations are performed, and an optimization procedure is developed to extract the required length parameter. Results show the method can accurately replicate the magnitude and decay of the near-core dislocation stresses even for atoms belonging to the core itself. Comparisons with the singular isotropic and anisotropic theories show the non-singular anisotropic theory leads to a substantially more accurate representation of the stresses of both screw and edge dislocations near the core, in some cases showing improvements in accuracy of up to an order of magnitude. The spatial extent of the region in which the singular and non-singular stress differ substantially is also discussed. The general procedure we describe may in principle be applied to accurately model the near-core dislocation stresses of any arbitrarily shaped dislocation in anisotropic cubic media.

cond-mat.mtrl-sci

Pentamode metamaterials with independently tailored bulk modulus and mass density

We propose a class of linear elastic three-dimensional metamaterials for which the effective parameters bulk modulus and mass density can be adjusted independently over a large range|which is not possible for ordinary materials. First, we systematically evaluate the static mechanical properties and the phonon dispersion relations. We show that the two are quantitatively consistent in the long-wavelength limit. To demonstrate the feasibility, corresponding fabricated polymer microstructures are presented. Finally, we discuss calculations for laminates composed of alternating layers of two different metamaterials with equal bulk modulus yet different mass density. This leads to metamaterials with effectively anisotropic uniaxial dynamic mass density tensors.

cond-mat.mtrl-sci

Screened empirical bond-order potentials for Si-C

Typical empirical bond-order potentials are short ranged and give ductile instead of brittle behavior for materials such as crystalline silicon or diamond. Screening functions can be used to increase the range of these potentials. We outline a general procedure to combine screening functions with bond-order potentials that does not require to refit any of the potential's properties. We use this approach to modify Tersoff's [Phys. Rev. B 39, 5566 (1989)], Erhart & Albe's [Phys. Rev. B 71, 35211 (2005)] and Kumagai et al.'s [Comp. Mater. Sci. 39, 457 (2007)] Si, C and Si-C potentials. The resulting potential formulations correctly reproduce brittle materials response, and give an improved description of amorphous phases.

cond-mat.mtrl-sci

Dislocation transport and line length increase in averaged descriptions of dislocations

Crystal plasticity is the result of the motion and interaction of dislocations. There is, however, still a major gap between microscopic and mesoscopic simulations and continuum crystal plasticity models. Only recently a higher dimensional dislocation density tensor was defined which overcomes some drawbacks of earlier dislocation density measures. The evolution equation for this tensor can be considered as a continuum version of dislocation dynamics. We use this evolution equation to develop evolution equations for the total dislocation density and an average curvature which together govern a faithful representation of the dislocation kinematics without having to use extra dimensions.

cond-mat.mtrl-sci

Diffraction microstrain in nanocrystalline solids under load - heterogeneous medium approach

This is an account of the computation of X-ray microstrain in a polycrystal with anisotropic elasticity under uniaxial external load. The results have been published in the article "Microstrain in nanocrystalline solids under load by virtual diffraction", at Europhysics Letters 89, 66002 (2010). The present information was submitted to Europhysics Letters as part of the manuscript package, and was available to the reviewers who recommended the paper for publication.

cond-mat.mtrl-sci

Stress-driven oxidation chemistry of wet silicon surfaces

The formation of a hydroxylated native oxide layer on Si(001) under wet conditions is studied by means of first principles molecular dynamics simulations. Water molecules are found to adsorb and dissociate on the oxidised surface leading to rupture of Si-O bonds and producing reactive sites for attack by dissolved dioxygen or hydrogen peroxide molecules. Tensile strain is found to enhance the driving force for the dissociative adsorption of water, suggesting that similar reactions could be responsible for environmentally-driven sub-critical crack propagation in silicon.

cond-mat.mtrl-sci