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Philippe Sauter

Publications and source records attributed to Philippe Sauter.

9 recordsLinked to original sources

Croc: Training the Next Generation Chip Designers on Domain-Specific End-to-End Open Source Silicon

The demand for domain-specific systems-on-chip (SoCs) in artificial intelligence, robotics, and automotive systems is increasing the need for engineers with hands-on expertise on very-large-scale integration (VLSI) design from architecture specification to fabricated silicon. Yet, most VLSI courses rely on restrictively licensed electronic design automation tools and process design kits (PDKs), as well as closed-source hardware designs. We present an end-to-end open-source domain-specific SoC design and fabrication flow built around Croc, a highly customizable RISC-V platform. Built from open-source SystemVerilog intellectual property blocks and integrated with an end-to-end open-source design flow in a 130nm open PDK, Croc enables tapeout projects supporting multiple domain customization options: instruction-set extensions, accelerator co-processors, and peripherals. In our first open-source course experience using Croc, 65 students completed 33 projects, 30 of which produced manufacturable layouts. 18 designs were selected as tapeout candidates, and five were fabricated. A first baseline chip has already been successfully characterized in silicon, demonstrating microcontroller-class functionality and implementation metrics comparable to those of products with similar functional complexity completed with closed-source toolchains and PDKs.

cs.AR

Who Checks the Checker? Enhancing Component-level Architectural SEU Fault Tolerance for End-to-End SoC Protection

Single-event upset (SEU) fault tolerance for systems-on-chip (SoCs) in radiation-heavy environments is often addressed by architectural fault-tolerance approaches protecting individual SoC components (e.g., cores, memories) in isolation. However, the protection of voting logic and interconnections among components is also critical, as these become single points of failure in the design. We investigate combining multiple fault-tolerance approaches targeting individual SoC components, including interconnect and voting logic to ensure end-to-end SoC-level architectural SEU fault tolerance, while minimizing implementation area overheads. Enforcing an overlap between the protection methods ensures hardening of the whole design without gaps, while curtailing overheads. We demonstrate our approach on a RISC-V microcontroller SoC. SEU fault-tolerance is assessed with simulation-based fault injection. Overheads are assessed with full physical implementation. Tolerance to over 99.9% of faults in both RTL and implemented netlist is demonstrated. Furthermore, the design exhibits 22% lower implementation overhead compared to a single global fault-tolerance method, such as fine-grained triplication.

cs.AR

Implementing and Optimizing an Open-Source SD-card Host Controller for RISC-V SoCs

Recent announcements have shown the viability of end-to-end open-source (OS) Linux-capable RISC-V systems on chip (SoCs). However, practical application and software development platforms require efficient non-volatile storage, which is not adequately served by common SPI-based interfaces due to their limited throughput. Secure Digital (SD) cards are the de facto standard storage medium for embedded Linux systems; efficient SD host controller (SDHC) integration is thus essential for open-source RISC-V platforms. We present an OS SD host controller interface (SDHCI) peripheral integrated into the end-to-end OS Cheshire RISC-V SoC platform. The controller and its software stack are designed with full awareness of CVA6's memory system and Linux driver behavior; during evaluation, we identify a significant performance bottleneck caused by the RISC-V memory model and CVA6's implementation of the fence instruction, which flushes the pipeline and data cache on memory-mapped register accesses when cache management operations (CMOs) are unavailable. By customizing the driver's register access paths and avoiding unnecessary fences, we substantially reduced this overhead. Our fully OS controller achieves up to 11.1 MB/s throughput, approaching the 12.5 MB/s limit of the SD interface and providing up to 6.5 times the throughput of SPI-based storage.

cs.AR

HyperCroc: End-to-End Open-Source RISC-V MCU with a Plug-In Interface for Domain-Specific Accelerators

Domain-Specific architectures with accelerators for machine learning and signal processing require efficient bulk data movement and high-bandwidth access to large datasets. Such capabilities are often absent from minimal open-source microcontrollers (MCUs). We present HyperCroc, an extension to the end-to-end open-source RISC-V Croc system-on-chip (SoC) integrating a silicon-proven HyperBus controller for off-chip DRAM and Flash memory access and a DMA engine, providing a practical MCU-class platform with streamlined plug-in support for domain-specific acceleration. HyperBus offers a low-pin-count PSDRAM interface at up to 400 MB/s, enabling bandwidth-scaled dataset access, while the DMA engine enables autonomous, high-throughput transfers without CPU intervention. HyperCroc preserves Croc's open-source synthesis and physical implementation flow targeting IHP's open 130 nm process design kit (PDK); the full chip can be implemented in under one hour on a consumer-grade workstation. We further report first silicon measurements from MLEM, the first Croc tapeout, confirming that the silicon is fully functional at 72 MHz @ 1.2 V and validating the end-to-end flow.

cs.AR

Basilisk: A 34 mm2 End-to-End Open-Source 64-bit Linux-Capable RISC-V SoC in 130nm BiCMOS

End-to-end open-source electronic design automation (OSEDA) enables a collaborative approach to chip design conducive to supply chain diversification and zero-trust step-by-step design verification. However, existing end-to-end OSEDA flows have mostly been demonstrated on small designs and have not yet enabled large, industry-grade chips such as Linux-capable systems-on-chip (SoCs). This work presents Basilisk, the largest end-to-end open-source SoC to date. Basilisk's 34 mm2, 2.7 MGE design features a 64-bit Linux-capable RISC-V core, a lightweight 124 MB/s DRAM controller, and extensive IO, including a USB 1.1 host, a video output, and a fully digital 62 Mb/s chip-to-chip (C2C) link. We implement Basilisk in IHP's open 130 nm BiCMOS technology, significantly improving on the state-of-the-art (SoA) OSEDA flow. Our enhancements of the Yosys-based synthesis flow improve design timing and area by 2.3x and 1.6x, respectively, while consuming significantly less system resources. By tuning OpenROAD place and route (P&R) to our design and technology, we decrease the die size by 12%. The fabricated Basilisk chip reaches 62 MHz at its nominal 1.2 V core voltage and up to 102 MHz at 1.64 V. It achieves a peak energy efficiency of 18.9 DP MFLOP/s/W at 0.88 V.

cs.AR

ArtistIC: An Open-Source Toolchain for Top-Metal IC Art and Ultra-High-Fidelity GDSII Renders

Open-source projects require outreach material to grow their community, secure funds, and strengthen their influence. Numbers, specifications, and facts alone are intangible to uninvolved people; using a clear brand and appealing visual material is thus ample to reach a broad audience. This is especially true for application-specific integrated circuits (ASICs) during the early stages of the development cycle without running prototype systems. This work presents ArtistIC, an open-source framework to brand ASICs with top-metal art and to render GDSII layouts with ultra-high fidelity reaching render densities below 25 nm/px and gigapixels-scale resolutions.

cs.OH

Basilisk: An End-to-End Open-Source Linux-Capable RISC-V SoC in 130nm CMOS

Open-source hardware (OSHW) is rapidly gaining traction in academia and industry. The availability of open RTL descriptions, EDA tools, and even PDKs enables a fully auditable supply chain for end-to-end (RTL to layout) open-source silicon, significantly strengthening security and transparency. Despite promising developments, existing OSHW efforts have so far fallen short of producing end-to-end open-source SoCs at the complexity and performance level needed to run a general-purpose OS. We present Basilisk, the first end-to-end open-source, Linux-capable RISC-V SoC taped out in IHP's open 130 nm technology. Basilisk features a 64-bit RISC-V core, a fully digital HyperRAM DRAM controller, and a rich set of IO peripherals including USB 1.1 and VGA. To tape out Basilisk, we create a reusable tool pipeline to convert its industry-grade SystemVerilog description to Verilog. We optimized logic synthesis in the open source Yosys synthesis tool, obtaining an increase in Basilisk's peak clock speed by 2.3x to 77 MHz and reducing its cell area by 1.6x to 1.1 MGE while also reducing synthesis runtime and RAM usage. We further optimized place and route in OpenROAD, enabling convergence to zero DRC violations while increasing core area utilization by 10% and reducing die area by 12%.

cs.AR

Insights from Basilisk: Are Open-Source EDA Tools Ready for a Multi-Million-Gate, Linux-Booting RV64 SoC Design?

Designing complex, multi-million-gate application-specific integrated circuits requires robust and mature electronic design automation (EDA) tools. We describe our efforts in enhancing the open-source Yosys+Openroad EDA flow to implement Basilisk, a fully open-source, Linux-booting RV64GC system-on-chip (SoC) design. We analyze the quality-of-results impact of our enhancements to synthesis tools, interfaces between EDA tools, logic optimization scripts, and a newly open-sourced library of optimized arithmetic macro-operators. We also introduce a streamlined physical design flow with an improved power grid and cell placement integration. Our Basilisk SoC design was taped out in IHP's open 130 nm technology. It achieves an operating frequency of 77 MHz (51 logic levels) under typical conditions, a 2.3x improvement compared to the baseline open-source EDA flow, while also reducing logic area by 1.6x. Furthermore, tool runtime was reduced by 2.5x, and peak RAM usage decreased by 2.9x. Through collaboration with EDA tool developers and domain experts, Basilisk establishes solid "proof of existence" for a fully open-source EDA flow used in designing a competitive multi-million-gate digital SoC.

cs.AR

PELS: A Lightweight and Flexible Peripheral Event Linking System for Ultra-Low Power IoT Processors

A key challenge for ultra-low-power (ULP) devices is handling peripheral linking, where the main central processing unit (CPU) periodically mediates the interaction among multiple peripherals following wake-up events. Current solutions address this problem by either integrating event interconnects that route single-wire event lines among peripherals or by general-purpose I/O processors, with a strong trade-off between the latency, efficiency of the former, and the flexibility of the latter. In this paper, we present an open-source, peripheral-agnostic, lightweight, and flexible Peripheral Event Linking System (PELS) that combines dedicated event routing with a tiny I/O processor. With the proposed approach, the power consumption of a linking event is reduced by 2.5 times compared to a baseline relying on the main core for the event-linking process, at a low area of just 7 kGE in its minimal configuration, when integrated into a ULP RISC-V IoT processor.

cs.AR