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Piotr Bała

Publications and source records attributed to Piotr Bała.

6 recordsLinked to original sources

Exploring Wetting and Optical Properties of CuAg Alloys via Surface Texture Morphology Analysis

Copper-silver (CuAg) alloys are increasingly explored for applications in high-performance electrical and electronic systems, owing to their unique combination of high electrical and thermal conductivity and enhanced mechanical strength. Nevertheless, a thorough understanding of how these alloys surface characteristics fundamentally influence properties remains largely underdeveloped. Here, we explored the complex interplay between surface texture morphology, layer composition, wetting, and optical properties of Cu, Ag, and CuAg thin films deposited on textured silicon substrates via magnetron sputtering. Employing data mining and machine learning techniques, we identified robust correlations between contact angle and surface fractal dimension across all layer types promoting Cassie-Baxter surface state formation. Our analysis revealed a significant connection between layer thickness and surface topography entropy deficit, suggesting a dynamic evolution of surface order/disorder during metal film growth. Furthermore, we observed that contact angle sensitivity to layer thickness implied a correlation with microstructure evolution. Through K-Means clustering, we successfully categorized the formed surface textures morphology. Finally, a Random Forest regression model was developed to accurately predict water contact angles (Mean Absolute Error around 5 deg) using only texture and optical parameters. The model, along with accompanying Python code, is publicly available. Our findings establish a pathway towards targeted surface texture morphology engineering for tailored material performance.

cond-mat.mtrl-sci↗

Resolving Overlapping EBSD Patterns by Experiment -- Simulation Residuals Analysis

In the technique of Electron Backscatter Diffraction (EBSD), the accurate detection and identification of different phases existing in a sample is often limited by overlapping Kikuchi diffraction patterns originating from the extended probing volume of the individual EBSD map points measured in the scanning electron microscope (SEM). We present an iterative approach that uses simulated Kikuchi patterns to resolve several overlapping diffraction signals. For each measured EBSD pattern, our method first identifies the best-fit simulated Kikuchi pattern using dynamic template matching. This simulated, ideal reference pattern is then further processed to optimally match the experimental image, uncovering any underlying weaker signals after subtraction. Repeatedly utilizing dynamic template matching and pattern subtraction on residual signals of subsequent steps enables the identification of minor phases that might otherwise be missed from the probing volume of the EBSD map point. This method significantly improves phase detection in complex materials, addressing a key limitation of conventional EBSD analysis that conventionally assigns a single phase to each map point. The present method does not require a known orientation relationship between the phases of the overlapping patterns or close neighbor experimental patterns like previously published approaches.

cond-mat.mtrl-sci↗

Simulation-based Super-Resolution EBSD for Measurements of Relative Deformation Gradient Tensors

We summarize a data analysis approach for electron backscatter diffraction (EBSD) which uses high-resolution Kikuchi pattern simulations to measure isochoric relative deformation gradient tensors from experimentally measured Kikuchi patterns of relatively low resolution. Simulation-based supersampling of the theoretical test diffraction patterns enables a significant precision improvement of tensor parameters obtained in best-fit determinations of strains and orientations from low-resolution experimental patterns. As an application, we demonstrate high-resolution orientation and strain analysis for the model case of hardness test indents on a Si(100) wafer, using Kikuchi patterns of variable resolution. The approach shows noise levels near $1 \times 10^{-4}$ in the relative deviatoric strain norm and in the relative rotation angles on nominally strain-free regions of the silicon wafer. The strain and rotation measurements are interpreted by finite element simulations. While confirming the basic findings of previously published studies, the present approach enables a potential reduction in the necessary pattern data size by about two orders of magnitude. We estimate that pattern resolutions in the order of $256\times256$ pixels should be enough to solve a majority of EBSD analysis tasks using pattern matching techniques.

cond-mat.mtrl-sci↗

Pattern Matching Workflows for EBSD Data Analysis: Quartz Chirality Mapping

Pattern matching approaches to electron backscatter diffraction (EBSD) in the scanning electron microscope (SEM) provide qualitatively new possibilities for the microstructural analysis of chiral non-centrosymmetric phases due to the influence of dynamical electron diffraction effects on the formation of EBSD Kikuchi patterns. In the present study, we analyze the microstructure of polycrystalline alpha-quartz in an agate mineral sample. We identify characteristic intra-grain inversion domains of different handedness which are well-known from classical polarized light microscopy. As a result, the handedness-resolved microstructure of quartz can be imaged with the spatial and orientation resolution provided by EBSD in the SEM.

cond-mat.mtrl-sci↗

EBSD and TKD analyses using inverted contrast Kikuchi diffraction patterns and alternative measurement geometries

Electron backscatter diffraction (EBSD) patterns can exhibit Kikuchi bands with inverted contrast due to anomalous absorption. This can be observed, for example, on samples with nanoscale topography, in case of a low tilt backscattering geometry, or for transmission Kikuchi diffraction (TKD) on thicker samples. Three examples are discussed where contrast-inverted physics-based simulated master patterns have been applied to find the correct crystal orientation. As the first EBSD example, self-assembled gold nanostructures made of Au fcc and Au hcp phases on single-crystal germanium were investigated. Gold covered about 12% of the mapped area, with only two-thirds being successfully interpreted using standard Hough-based indexing. The remaining third was solved by brute force indexing using a contrast-inverted master pattern. The second EBSD example deals with maps collected at a non-tilted surface instead of the commonly used 70 degree tilted one. As TKD example, a jet-polished foil made of duplex stainless steel 2205 was examined. The thin part close to the hole edge producing normal-contrast patterns were standard indexed. The areas of the foil that become thicker with increasing distance from the edge of the hole produce contrast-inverted patterns. They covered three times the evaluable area and were successfully processed using the contrast-inverted master pattern. In the last example, inverted patterns collected at a non-tiled sample were mathematically inverted to normal contrast, and Hough/Radon-based indexing was successfully applied.

cond-mat.mtrl-sci↗

Fixing Left and Right: Assignment of Chiral Elemental Crystal Structures using Kikuchi Diffraction

Crystals of the chemical elements manganese, tellurium, and selenium can show the effects of handedness. In order to sense the possible effects of a changing sense of chirality on the properties of samples from these elements, the potential presence of two, enantiomorphic, physically different, variants of these elemental crystal structures needs to be resolved in crystallographic analyses. Due to fundamental limitations of kinematical X-ray scattering in crystals, however, the effects of chirality in single-element crystals are very difficult to sense using standard X-ray diffraction techniques. In the present paper, we show that dynamical Kikuchi diffraction in the scanning electron microscope is sensitive to the local sense of chirality in crystals of single chemical elements. We demonstrate chirality assignment in $β$-manganese, and we determine the sense of crystal chirality from Kikuchi diffraction patterns of the trigonal structures of tellurium and selenium.

cond-mat.mtrl-sci↗