arXiv subjects

Richard Hartisch

Publications and source records attributed to Richard Hartisch.

3 recordsLinked to original sources

arXiv2023

High-speed electrical connector assembly by structured compliance in a finray-effect gripper

Fine assembly tasks such as electrical connector insertion have tight tolerances and sensitive components, requiring compensation of alignment errors while applying sufficient force in the insertion direction, ideally at high speeds and while grasping a range of components. Vision, tactile, or force sensors can compensate alignment errors, but have limited bandwidth, limiting the safe assembly speed. Passive compliance such as silicone-based fingers can reduce collision forces and grasp a range of components, but often cannot provide the accuracy or assembly forces required. To support high-speed mechanical search and self-aligning insertion, this paper proposes monolithic additively manufactured fingers which realize a moderate, structured compliance directly proximal to the gripped object. The geometry of finray-effect fingers are adapted to add form-closure features and realize a directionally-dependent stiffness at the fingertip, with a high stiffness to apply insertion forces and lower transverse stiffness to support alignment. Design parameters and mechanical properties of the fingers are investigated with FEM and empirical studies, analyzing the stiffness, maximum load, and viscoelastic effects. The fingers realize a remote center of compliance, which is shown to depend on the rib angle, and a directional stiffness ratio of $14-36$. The fingers are applied to a plug insertion task, realizing a tolerance window of $7.5$ mm and approach speeds of $1.3$ m/s.

cs.RO↗

arXiv2022

Contact Information Flow and Design of Compliance

Identifying changes in contact during contact-rich manipulation can detect task state or errors, enabling improved robustness and autonomy. The ability to detect contact is affected by the mechatronic design of the robot, especially its physical compliance. Established methods can design physical compliance for many aspects of contact performance (e.g. peak contact force, motion/force control bandwidth), but are based on time-invariant dynamic models. A change in contact mode is a discrete change in coupled robot-environment dynamics, not easily considered in existing design methods. Towards designing robots which can robustly detect changes in contact mode online, this paper investigates how mechatronic design can improve contact estimation, with a focus on the impact of the location and degree of compliance. A design metric of information gain is proposed which measures how much position/force measurements reduce uncertainty in the contact mode estimate. This information gain is developed for fully- and partially-observed systems, as partial observability can arise from joint flexibility in the robot or environmental inertia. Hardware experiments with various compliant setups validate that information gain predicts the speed and certainty with which contact is detected in (i) monitoring of contact-rich assembly and (ii) collision detection.

cs.RO↗

arXiv2022

Flexure-based Environmental Compliance for High-speed Robotic Contact Tasks

The design of physical compliance -- its location, degree, and structure -- affects robot performance and robustness in contact-rich tasks. While compliance is often used in the robot's joints, flange, or end-effector, this paper proposes compliant structures in the environment, allowing safe and robust contact while keeping the higher motion control bandwidth and precision of high impedance robots. Compliance is here realized with flexures and viscoelastic materials, which are integrated to several mechanisms to offer structured compliance, such as a remote center of compliance. Additive manufacturing with fused deposition modeling is used, allowing faster design iteration and low-cost integration with standard industrial equipment. Mechanical properties, including the total stiffness matrix, stiffness ratio, and rotational precision, are analytically determined and compared to experimental results. Three remote center of compliance (RCC) devices and a 1-DOF linear device are prototyped and tested in high-speed assembly tasks.

cs.RO↗