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Sabrina Weber

Publications and source records attributed to Sabrina Weber.

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Virtual materials testing of ASSB cathodes combining AI-based stochastic 3D modeling and numerical simulations

The performance of all-solid-state battery (ASSB) cathodes strongly depends on their microstructure. Optimizing the cathode morphology can therefore enhance effective macroscopic properties such as ionic and electronic conductivity. The search for optimized microstructures can be facilitated by virtual materials testing: By integrating image analysis and stochastic microstructure modeling to generate a wide range of realistic 3D microstructures and evaluate their effective macroscopic properties by means of numerical simulations, thereby reducing the need for extensive physical experiments. This approach allows for the investigation of structure-property relationships through parametric regression models that incorporate relevant geometrical descriptors of microstructures such as volume fractions, mean geodesic tortuosities, specific surface areas, and constrictivities. By linking these geometrical descriptors to macroscopic properties, virtual materials testing provides quantitative insight into how microstructure influences material performance. In the present paper, this framework is applied for ASSB cathodes. In addition, by systematically varying model parameters, a broad range of 3D microstructures can be generated, which remain close to the original cathode morphology while inducing targeted changes in selected geometrical descriptors. The resulting database enables the calibration of regression models whose predictive performance is assessed by comparing predicted and simulated effective properties such as the ionic and electronic conductivity, thereby quantifying how accurately combinations of geometrical descriptors can explain and predict variations in effective macroscopic properties.

cond-mat.mtrl-sci

Predicting the 3D microstructure of SOFC anodes from 2D SEM images using stochastic microstructure modeling and CNNs

The 3D microstructure of solid oxide fuel cell anodes significantly influences their electrochemical performance, but conventional methods for acquiring high-resolution microstructural 3D data such as focused ion beam scanning electron microscopy (FIB-SEM) are costly in both time and resources. In contrast, obtaining 2D images, such as from scanning electron microscopy (SEM), is more accessible, though typically providing insufficient information to accurately characterize the 3D microstructure. To address this challenge, we propose a novel approach that predicts the 3D microstructure from 2D SEM images. The presented method utilizes a low-parametric 3D model from stochastic geometry to generate a large number of virtual 3D microstructures and employs a physics-based SEM simulation tool to obtain the corresponding 2D SEM images. By systematically varying the underlying model parameters, a large dataset can be generated to train convolutional neural networks (CNNs). By doing so, we can statistically reconstruct the 3D microstructure from 2D SEM images by drawing realizations from the stochastic 3D model using the predicted model parameters. In addition, we conducted an error analysis on key geometrical descriptors to quantitatively evaluate the accuracy and reliability of this stereological prediction tool.

cond-mat.mtrl-sci

Stochastic modeling of particle structures in spray fluidized bed agglomeration using methods from machine learning

Agglomeration is an industrially relevant process for the production of bulk materials in which the product properties depend on the morphology of the agglomerates, e.g., on the distribution of size and shape descriptors. Thus, accurate characterization and control of agglomerate morphologies is essential to ensure high and consistent product quality. This paper presents a pipeline for image-based inline agglomerate characterization and prediction of their time-dependent multivariate morphology distributions within a spray fluidized bed process with transparent glass beads as primary particles. The framework classifies observed objects in image data into three distinct morphological classes--primary particles, chain-like agglomerates and raspberry-like agglomerates--using various size and shape descriptors. To this end, a fast and robust random forest classifier is trained. Additionally, the fraction of primary particles belonging to each of these classes, either as individual primary particles or as part of a larger structure in the form of chain-like or raspberry-like agglomerates, is described using parametric regression functions. Finally, the temporal evolution of bivariate size and shape descriptor distributions of these classes is modeled using low-parametric regression functions and Archimedean copulas. This approach improves the understanding of agglomerate formation and allows the prediction of process kinetics, facilitating precise control over class fractions and morphology distributions.

stat.AP

Generative adversarial framework to calibrate excursion set models for the 3D morphology of all-solid-state battery cathodes

This paper presents a computational method for generating virtual 3D morphologies of functional materials using low-parametric stochastic geometry models, i.e., digital twins, calibrated with 2D microscopy images. These digital twins allow systematic parameter variations to simulate various morphologies, that can be deployed for virtual materials testing by means of spatially resolved numerical simulations of macroscopic properties. Generative adversarial networks (GANs) have gained popularity for calibrating models to generate realistic 3D morphologies. However, GANs often comprise of numerous uninterpretable parameters make systematic variation of morphologies for virtual materials testing challenging. In contrast, low-parametric stochastic geometry models (e.g., based on Gaussian random fields) enable targeted variation but may struggle to mimic complex morphologies. Combining GANs with advanced stochastic geometry models (e.g., excursion sets of more general random fields) addresses these limitations, allowing model calibration solely from 2D image data. This approach is demonstrated by generating a digital twin of all-solid-state battery (ASSB) cathodes. Since the digital twins are parametric, they support systematic exploration of structural scenarios and their macroscopic properties. The proposed method facilitates simulation studies for optimizing 3D morphologies, benefiting not only ASSB cathodes but also other materials with similar structures.

stat.ML

Comparing the 3D morphology of solid-oxide fuel cell anodes for different manufacturing processes, annealing times, and operating temperatures

Solid oxide fuel cells (SOFCs) are becoming increasingly important due to their high electrical efficiency, the flexible choice of fuels and relatively low emissions of pollutants. However, the increasingly growing demands for electrochemical devices require further performance improvements. Since it is well known that the 3D morphology of the electrodes, which is significantly influenced by the underlying manufacturing process, has a profound impact on the resulting performance, a deeper understanding for the structural changes caused by modifications of the manufacturing process or degradation phenomena is desirable. In the present paper, we investigate the influence of the annealing time and the operating temperature on the 3D morphology of SOFC anodes using 3D image data obtained by focused-ion beam scanning electron microscopy, which is segmented into gadolinium-doped ceria, nickel and pore space. In addition, structural differences caused by manufacturing the anode via infiltration or powder technology, respectively, are analyzed quantitatively by means of various geometrical descriptors such as specific surface area, length of triple phase boundary per unit volume, mean geodesic tortuosity, and constrictivity. The computation of these descriptors from 3D image data is carried out both globally as well as locally to quantify the heterogeneity of the anode structure.

cond-mat.mtrl-sci