arXiv subjects

Sahar Pourandi

Publications and source records attributed to Sahar Pourandi.

3 recordsLinked to original sources

arXiv2026

Granular mixing and flow dynamics in horizontal stirred bed reactors

Horizontal stirred bed reactors (HSBRs) are used in gas--phase polyolefin production, where efficient solids mixing and controlled residence time distributions are essential for product quality and stability. Despite their industrial relevance, the influence of operating conditions on granular flow and mixing in HSBRs is not well understood. Discrete Element Method (DEM) simulations are used to study the effects of rotation speed and fill level on particle motion, mixing, and axial transport in a lab--scale HSBR. An industrial--grade polypropylene powder is modelled using calibrated contact parameters. Mixing is quantified using the Lacey index in axial (z) and cross--sectional (xy) directions. Particle circulation is characterised via cycle--time analysis and a coarse--grained angular velocity field. Axial dispersion coefficients are obtained from particle trajectories using both Einstein--type and cycle--based approaches, and validated with a diffusion model predicting the axial Lacey index. Results show that axial mixing depends strongly on rotation speed and fill level: higher rotation speeds accelerate homogenization, while higher fill levels slow mixing. Cross--sectional mixing is mainly sensitive to rotation speed, with fill--level effects diminishing at higher speeds. Cycle time decreases with increasing rotation speed and fill level, indicating enhanced circulation. Axial dispersion increases with rotation speed but decreases with fill level, with consistent results across methods. These findings reveal trade--offs between axial mixing, circulation, and dispersion, highlighting the need to balance operating conditions and demonstrating the capability of DEM to support HSBR optimisation.

physics.comp-ph↗

arXiv2025

Calibration of a DEM contact model for wet industrial granular materials

This study presents and calibrates a Discrete Element Method (DEM) contact model for wet granular materials in the pendular regime. The model extends a previously calibrated dry contact formulation by incorporating liquid bridges that generate capillary adhesion between particles, while liquid migration is represented through evolving bridge volumes. Two reactor-grade polypropylene powders with different particle size distributions, bulk densities, and surface morphologies are investigated, resulting in distinct wetting behavior. A schematic framework is introduced to relate increasing liquid content to the transition from dry to wet contacts using two key parameters: the minimum liquid film volume and the maximum liquid bridge volume. These parameters are calibrated using dynamic angle of repose measurements from rotating drum experiments. The calibrated model reproduces the experimental flow behavior of both powders: full agreement is obtained for the coarser, more porous powder across all liquid contents, while for the finer, denser powder, agreement is achieved at low to moderate liquid contents. At higher liquid contents, discrepancies arise due to agglomeration effects amplified by particle scaling. These results demonstrate the effectiveness of the dynamic angle of repose as a calibration target and highlight the limitations of particle scaling for strongly cohesive wet granular systems. The proposed framework provides a practical basis for DEM-based modeling of wet powder flow in industrial processes.

cond-mat.soft↗

arXiv2023

Rigid Clumps in the MercuryDPM Particle Dynamics Code

Discrete particle simulations have become the standard in science and industrial applications exploring the properties of particulate systems. Most of such simulations rely on the concept of interacting spherical particles to describe the properties of particulates, although, the correct representation of the nonspherical particle shape is crucial for a number of applications. In this work we describe the implementation of clumps, i.e. assemblies of rigidly connected spherical particles, which can approximate given nonspherical shapes, within the \textit{MercuryDPM} particle dynamics code. \textit{MercuryDPM} contact detection algorithm is particularly efficient for polydisperse particle systems, which is essential for multilevel clumps approximating complex surfaces. We employ the existing open-source \texttt{CLUMP} library to generate clump particles. We detail the pre-processing tools providing necessary initial data, as well as the necessary adjustments of the algorithms of contact detection, collision/migration and numerical time integration. The capabilities of our implementation are illustrated for a variety of examples.

math.NA↗