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Shahed Rezaei

Publications and source records attributed to Shahed Rezaei.

At least 19 recordsLinked to original sources

Learning the Constitutive Behavior of Materials via Neural Operators and Causal Attention: Case Studies in Plasticity and Damage

Classical constitutive modeling of path-dependent inelastic materials relies on internal state variables whose evolution equations must be postulated based on domain knowledge and calibrated against experimental data. However, in many practical settings, the relevant internal variables are typically not measurable in experiments, and the constitutive response must be inferred entirely from measured strain-stress data without any prior knowledge of the material's internal state. We propose a data-driven constitutive modeling framework based on the concept of a material operator, which treats a deforming material as a functional mapping from its entire strain history to the corresponding stress response. In contrast to traditional autoregressive or recurrent formulations, the model is trained directly on full loading paths as function-to-function mappings, predicting complete stress trajectories in a single parallel forward pass. Temporal path dependence is enforced through a causally masked attention mechanism embedded within the operator, which restricts the model's attention to past material states while preserving computational parallelizability. Spectral convolutions provide discretization-invariant representations in the frequency domain, while causal attention captures highly adaptive, non-local history dependence. Furthermore, sinusoidal activation functions are used to resolve the strong nonlinear transitions inherent in inelastic regimes. The framework is evaluated across multidimensional, rate-independent material models exhibiting complex phenomena, with an emphasis on nonlinear plasticity and ductile damage accumulation. The results demonstrate accurate and robust predictions of irreversible deformation mechanisms while simultaneously achieving resolution invariance and excellent parallel efficiency.

cs.LG

Tackling multiphysics problems via finite element-guided physics-informed operator learning

This work presents a finite element-guided physics-informed operator learning framework for multiphysics problems with coupled partial differential equations (PDEs) on arbitrary domains. The proposed framework learns an operator from the input space to the solution space with a weighted residual formulation based on the finite element method, enabling discretization-independent prediction beyond the training resolution without relying on labeled simulation data. The present framework for multiphysics problems is implemented in Folax, a JAX-based operator learning platform, and is verified on nonlinear coupled thermo-mechanical problems. Two- and three-dimensional representative volume elements with varying heterogeneous microstructures, and a close-to-reality industrial casting example under varying boundary conditions are investigated as the example problems. We investigate the potential of several neural operators combined with the proposed finite element-guided approach, including Fourier neural operators (FNOs), deep operator networks (DeepONets), and a newly proposed implicit finite operator learning (iFOL) approach based on conditional neural fields. The results demonstrate that FNOs yield highly accurate solution operators on regular domains, where the global features can be efficiently learned in the spectral domain, and iFOL offers efficient parametric operator learning capabilities for complex and irregular geometries. Furthermore, studies on training strategies, network decomposition, and training sample quality reveal that a monolithic training strategy using a single network is sufficient for accurate predictions, while training sample quality strongly influences performance. Overall, the present approach highlights the potential of physics-informed operator learning with a finite element-based loss as a unified and scalable approach for coupled multiphysics simulations.

cs.LG

Neural-Initialized Newton: Accelerating Nonlinear Finite Elements via Operator Learning

We propose a Newton-based scheme, initialized by neural operator predictions, to accelerate the parametric solution of nonlinear problems in computational solid mechanics. First, a physics informed conditional neural field is trained to approximate the nonlinear parametric solutionof the governing equations. This establishes a continuous mapping between the parameter and solution spaces, which can then be evaluated for a given parameter at any spatial resolution. Second, since the neural approximation may not be exact, it is subsequently refined using a Newton-based correction initialized by the neural output. To evaluate the effectiveness of this hybrid approach, we compare three solution strategies: (i) the standard Newton-Raphson solver used in NFEM, which is robust and accurate but computationally demanding; (ii) physics-informed neural operators, which provide rapid inference but may lose accuracy outside the training distribution and resolution; and (iii) the neural-initialized Newton (NiN) strategy, which combines the efficiency of neural operators with the robustness of NFEM. The results demonstrate that the proposed hybrid approach reduces computational cost while preserving accuracy, highlighting its potential to accelerate large-scale nonlinear simulations.

cs.LG

A Physics-Informed Meta-Learning Framework for the Continuous Solution of Parametric PDEs on Arbitrary Geometries

In this work, we introduce implicit Finite Operator Learning (iFOL) for the continuous and parametric solution of partial differential equations (PDEs) on arbitrary geometries. We propose a physics-informed encoder-decoder network to establish the mapping between continuous parameter and solution spaces. The decoder constructs the parametric solution field by leveraging an implicit neural field network conditioned on a latent or feature code. Instance-specific codes are derived through a PDE encoding process based on the second-order meta-learning technique. In training and inference, a physics-informed loss function is minimized during the PDE encoding and decoding. iFOL expresses the loss function in an energy or weighted residual form and evaluates it using discrete residuals derived from standard numerical PDE methods. This approach results in the backpropagation of discrete residuals during both training and inference. iFOL features several key properties: (1) its unique loss formulation eliminates the need for the conventional encode-process-decode pipeline previously used in operator learning with conditional neural fields for PDEs; (2) it not only provides accurate parametric and continuous fields but also delivers solution-to-parameter gradients without requiring additional loss terms or sensitivity analysis; (3) it can effectively capture sharp discontinuities in the solution; and (4) it removes constraints on the geometry and mesh, making it applicable to arbitrary geometries and spatial sampling (zero-shot super-resolution capability). We critically assess these features and analyze the network's ability to generalize to unseen samples across both stationary and transient PDEs. The overall performance of the proposed method is promising, demonstrating its applicability to a range of challenging problems in computational mechanics.

cs.LG

A Spectral-based Physics-informed Finite Operator Learning for Prediction of Mechanical Behavior of Microstructures

A novel physics-informed operator learning technique based on spectral methods is introduced to model the complex behavior of heterogeneous materials. The Lippmann-Schwinger operator in Fourier space is employed to construct physical constraints with minimal computational overhead, effectively eliminating the need for automatic differentiation. The introduced methodology accelerates the training process by enabling gradient construction on a fixed, finite discretization in Fourier space. Later, the spectral physics-informed finite operator learning (SPiFOL) framework is built based on this discretization and trained to map the arbitrary shape of microstructures to their mechanical responses (strain fields) without relying on labeled data. The training is done by minimizing equilibrium in Fourier space concerning the macroscopic loading condition, which also guarantees the periodicity. SPiFOL, as a physics-informed operator learning method, enables rapid predictions through forward inference after training. To ensure accuracy, we incorporate physical constraints and diversify the training data. However, performance may still degrade for out-of-distribution microstructures. SPiFOL is further enhanced by integrating a Fourier Neural Operator (FNO). Compared to the standard data-driven FNO, SPiFOL shows higher accuracy in predicting stress fields and provides nearly resolution-independent results. Additionally, its zero-shot super-resolution capabilities are explored in heterogeneous domains. Finally, SPiFOL is extended to handle 3D problems and further adapted to finite elasticity, demonstrating the robustness of the framework in handling nonlinear mechanical behavior. The framework shows great potential for efficient and scalable prediction of mechanical responses in complex material systems while also reducing the training time required for training physics-informed neural operators.

cond-mat.mtrl-sci

A finite element-based physics-informed operator learning framework for spatiotemporal partial differential equations on arbitrary domains

We propose a novel finite element-based physics-informed operator learning framework that allows for predicting spatiotemporal dynamics governed by partial differential equations (PDEs). The proposed framework employs a loss function inspired by the finite element method (FEM) with the implicit Euler time integration scheme. A transient thermal conduction problem is considered to benchmark the performance. The proposed operator learning framework takes a temperature field at the current time step as input and predicts a temperature field at the next time step. The Galerkin discretized weak formulation of the heat equation is employed to incorporate physics into the loss function, which is coined finite operator learning (FOL). Upon training, the networks successfully predict the temperature evolution over time for any initial temperature field at high accuracy compared to the FEM solution. The framework is also confirmed to be applicable to a heterogeneous thermal conductivity and arbitrary geometry. The advantages of FOL can be summarized as follows: First, the training is performed in an unsupervised manner, avoiding the need for a large data set prepared from costly simulations or experiments. Instead, random temperature patterns generated by the Gaussian random process and the Fourier series, combined with constant temperature fields, are used as training data to cover possible temperature cases. Second, shape functions and backward difference approximation are exploited for the domain discretization, resulting in a purely algebraic equation. This enhances training efficiency, as one avoids time-consuming automatic differentiation when optimizing weights and biases while accepting possible discretization errors. Finally, thanks to the interpolation power of FEM, any arbitrary geometry can be handled with FOL, which is crucial to addressing various engineering application scenarios.

cs.LG

A spatiotemporal deep learning framework for prediction of crack dynamics in heterogeneous solids: efficient mapping of concrete microstructures to its fracture properties

A spatiotemporal deep learning framework is proposed that is capable of 2D full-field prediction of fracture in concrete mesostructures. This framework not only predicts fractures but also captures the entire history of the fracture process, from the crack initiation in the interfacial transition zone to the subsequent propagation of the cracks in the mortar matrix. In addition, a convolutional neural network is developed which can predict the averaged stress-strain curve of the mesostructures. The UNet modeling framework, which comprises an encoder-decoder section with skip connections, is used as the deep learning surrogate model. Training and test data are generated from high-fidelity fracture simulations of randomly generated concrete mesostructures. These mesostructures include geometric variabilities such as different aggregate particle geometrical features, spatial distribution, and the total volume fraction of aggregates. The fracture simulations are carried out in Abaqus, utilizing the cohesive phase-field fracture modeling technique as the fracture modeling approach. In this work, to reduce the number of training datasets, the spatial distribution of three sets of material properties for three-phase concrete mesostructures, along with the spatial phase-field damage index, are fed to the UNet to predict the corresponding stress and spatial damage index at the subsequent step. It is shown that after the training process using this methodology, the UNet model is capable of accurately predicting damage on the unseen test dataset by using 470 datasets. Moreover, another novel aspect of this work is the conversion of irregular finite element data into regular grids using a developed pipeline. This approach allows for the implementation of less complex UNet architecture and facilitates the integration of phase-field fracture equations into surrogate models for future developments.

cs.CE

Finite Operator Learning: Bridging Neural Operators and Numerical Methods for Efficient Parametric Solution and Optimization of PDEs

We introduce a method that combines neural operators, physics-informed machine learning, and standard numerical methods for solving PDEs. The proposed approach extends each of the aforementioned methods and unifies them within a single framework. We can parametrically solve partial differential equations in a data-free manner and provide accurate sensitivities, meaning the derivatives of the solution space with respect to the design space. These capabilities enable gradient-based optimization without the typical sensitivity analysis costs, unlike adjoint methods that scale directly with the number of response functions. Our Finite Operator Learning (FOL) approach uses an uncomplicated feed-forward neural network model to directly map the discrete design space (i.e. parametric input space) to the discrete solution space (i.e. finite number of sensor points in the arbitrary shape domain) ensuring compliance with physical laws by designing them into loss functions. The discretized governing equations, as well as the design and solution spaces, can be derived from any well-established numerical techniques. In this work, we employ the Finite Element Method (FEM) to approximate fields and their spatial derivatives. Subsequently, we conduct Sobolev training to minimize a multi-objective loss function, which includes the discretized weak form of the energy functional, boundary conditions violations, and the stationarity of the residuals with respect to the design variables. Our study focuses on the steady-state heat equation within heterogeneous materials that exhibits significant phase contrast and possibly temperature-dependent conductivity. The network's tangent matrix is directly used for gradient-based optimization to improve the microstructure's heat transfer characteristics. ...

cs.CE

A finite operator learning technique for mapping the elastic properties of microstructures to their mechanical deformations

To obtain fast solutions for governing physical equations in solid mechanics, we introduce a method that integrates the core ideas of the finite element method with physics-informed neural networks and concept of neural operators. This approach generalizes and enhances each method, learning the parametric solution for mechanical problems without relying on data from other resources (e.g. other numerical solvers). We propose directly utilizing the available discretized weak form in finite element packages to construct the loss functions algebraically, thereby demonstrating the ability to find solutions even in the presence of sharp discontinuities. Our focus is on micromechanics as an example, where knowledge of deformation and stress fields for a given heterogeneous microstructure is crucial for further design applications. The primary parameter under investigation is the Young's modulus distribution within the heterogeneous solid system. Our investigations reveal that physics-based training yields higher accuracy compared to purely data-driven approaches for unseen microstructures. Additionally, we offer two methods to directly improve the process of obtaining high-resolution solutions, avoiding the need to use basic interpolation techniques. First is based on an autoencoder approach to enhance the efficiency for calculation on high resolution grid point. Next, Fourier-based parametrization is utilized to address complex 2D and 3D problems in micromechanics. The latter idea aims to represent complex microstructures efficiently using Fourier coefficients. Comparisons with other well-known operator learning algorithms, further emphasize the advantages of the newly proposed method.

cs.LG

Introducing a microstructure-embedded autoencoder approach for reconstructing high-resolution solution field data from a reduced parametric space

In this study, we develop a novel multi-fidelity deep learning approach that transforms low-fidelity solution maps into high-fidelity ones by incorporating parametric space information into a standard autoencoder architecture. This method's integration of parametric space information significantly reduces the need for training data to effectively predict high-fidelity solutions from low-fidelity ones. In this study, we examine a two-dimensional steady-state heat transfer analysis within a highly heterogeneous materials microstructure. The heat conductivity coefficients for two different materials are condensed from a 101 x 101 grid to smaller grids. We then solve the boundary value problem on the coarsest grid using a pre-trained physics-informed neural operator network known as Finite Operator Learning (FOL). The resulting low-fidelity solution is subsequently upscaled back to a 101 x 101 grid using a newly designed enhanced autoencoder. The novelty of the developed enhanced autoencoder lies in the concatenation of heat conductivity maps of different resolutions to the decoder segment in distinct steps. Hence the developed algorithm is named microstructure-embedded autoencoder (MEA). We compare the MEA outcomes with those from finite element methods, the standard U-Net, and various other upscaling techniques, including interpolation functions and feedforward neural networks (FFNN). Our analysis shows that MEA outperforms these methods in terms of computational efficiency and error on test cases. As a result, the MEA serves as a potential supplement to neural operator networks, effectively upscaling low-fidelity solutions to high fidelity while preserving critical details often lost in traditional upscaling methods, particularly at sharp interfaces like those seen with interpolation.

cs.CE

Integration of physics-informed operator learning and finite element method for parametric learning of partial differential equations

We present a method that employs physics-informed deep learning techniques for parametrically solving partial differential equations. The focus is on the steady-state heat equations within heterogeneous solids exhibiting significant phase contrast. Similar equations manifest in diverse applications like chemical diffusion, electrostatics, and Darcy flow. The neural network aims to establish the link between the complex thermal conductivity profiles and temperature distributions, as well as heat flux components within the microstructure, under fixed boundary conditions. A distinctive aspect is our independence from classical solvers like finite element methods for data. A noteworthy contribution lies in our novel approach to defining the loss function, based on the discretized weak form of the governing equation. This not only reduces the required order of derivatives but also eliminates the need for automatic differentiation in the construction of loss terms, accepting potential numerical errors from the chosen discretization method. As a result, the loss function in this work is an algebraic equation that significantly enhances training efficiency. We benchmark our methodology against the standard finite element method, demonstrating accurate yet faster predictions using the trained neural network for temperature and flux profiles. We also show higher accuracy by using the proposed method compared to purely data-driven approaches for unforeseen scenarios.

cs.LG

Comparative analysis of phase-field and intrinsic cohesive zone models for fracture simulations in multiphase materials with interfaces: Investigation of the influence of the microstructure on the fracture properties

This study evaluates four widely used fracture simulation methods, comparing their computational expenses and implementation complexities within the Finite Element (FE) framework when employed on heterogeneous solids. Fracture methods considered encompass the intrinsic Cohesive Zone Model (CZM) using zero-thickness cohesive interface elements (CIEs), the Standard Phase-Field Fracture (SPFM) approach, the Cohesive Phase-Field fracture (CPFM) approach, and an innovative hybrid model. The hybrid approach combines the CPFM fracture method with the CZM, specifically applying the CZM within the interface zone. A significant finding from this investigation is that the CPFM method is in agreement with the hybrid model when the interface zone thickness is not excessively small. This implies that the CPFM fracture methodology may serve as a unified fracture approach for multiphase materials, provided the interface zone's thickness is comparable to that of the other phases. In addition, this research provides valuable insights that can advance efforts to fine-tune material microstructures. An investigation of the influence of the interface material properties, morphological features and spatial arrangement of inclusions showes a pronounced effect of these parameters on the fracture toughness of the material.

cs.CE

Learning solution of nonlinear constitutive material models using physics-informed neural networks: COMM-PINN

We applied physics-informed neural networks to solve the constitutive relations for nonlinear, path-dependent material behavior. As a result, the trained network not only satisfies all thermodynamic constraints but also instantly provides information about the current material state (i.e., free energy, stress, and the evolution of internal variables) under any given loading scenario without requiring initial data. One advantage of this work is that it bypasses the repetitive Newton iterations needed to solve nonlinear equations in complex material models. Additionally, strategies are provided to reduce the required order of derivative for obtaining the tangent operator. The trained model can be directly used in any finite element package (or other numerical methods) as a user-defined material model. However, challenges remain in the proper definition of collocation points and in integrating several non-equality constraints that become active or non-active simultaneously. We tested this methodology on rate-independent processes such as the classical von Mises plasticity model with a nonlinear hardening law, as well as local damage models for interface cracking behavior with a nonlinear softening law. In order to demonstrate the applicability of the methodology in handling complex path dependency in a three-dimensional (3D) scenario, we tested the approach using the equations governing a damage model for a three-dimensional interface model. Such models are frequently employed for intergranular fracture at grain boundaries. We have observed a perfect agreement between the results obtained through the proposed methodology and those obtained using the classical approach. Furthermore, the proposed approach requires significantly less effort in terms of implementation and computing time compared to the traditional methods.

cs.CE

Mixed formulation of physics-informed neural networks for thermo-mechanically coupled systems and heterogeneous domains

Physics-informed neural networks (PINNs) are a new tool for solving boundary value problems by defining loss functions of neural networks based on governing equations, boundary conditions, and initial conditions. Recent investigations have shown that when designing loss functions for many engineering problems, using first-order derivatives and combining equations from both strong and weak forms can lead to much better accuracy, especially when there are heterogeneity and variable jumps in the domain. This new approach is called the mixed formulation for PINNs, which takes ideas from the mixed finite element method. In this method, the PDE is reformulated as a system of equations where the primary unknowns are the fluxes or gradients of the solution, and the secondary unknowns are the solution itself. In this work, we propose applying the mixed formulation to solve multi-physical problems, specifically a stationary thermo-mechanically coupled system of equations. Additionally, we discuss both sequential and fully coupled unsupervised training and compare their accuracy and computational cost. To improve the accuracy of the network, we incorporate hard boundary constraints to ensure valid predictions. We then investigate how different optimizers and architectures affect accuracy and efficiency. Finally, we introduce a simple approach for parametric learning that is similar to transfer learning. This approach combines data and physics to address the limitations of PINNs regarding computational cost and improves the network's ability to predict the response of the system for unseen cases. The outcomes of this work will be useful for many other engineering applications where deep learning is employed on multiple coupled systems of equations for fast and reliable computations.

cs.CE

AI enhanced finite element multiscale modelling and structural uncertainty analysis of a functionally graded porous beam

The local geometrical randomness of metal foams brings complexities to the performance prediction of porous structures. Although the relative density is commonly deemed as the key factor, the stochasticity of internal cell sizes and shapes has an apparent effect on the porous structural behaviour but the corresponding measurement is challenging. To address this issue, we are aimed to develop an assessment strategy for efficiently examining the foam properties by combining multiscale modelling and deep learning. The multiscale modelling is based on the finite element (FE) simulation employing representative volume elements (RVEs) with random cellular morphologies, mimicking the typical features of closed-cell Aluminium foams. A deep learning database is constructed for training the designed convolutional neural networks (CNNs) to establish a direct link between the mesoscopic porosity characteristics and the effective Youngs modulus of foams. The error range of CNN models leads to an uncertain mechanical performance, which is further evaluated in a structural uncertainty analysis on the FG porous three-layer beam consisting of two thin high-density layers and a thick low-density one, where the imprecise CNN predicted moduli are represented as triangular fuzzy numbers in double parametric form. The uncertain beam bending deflections under a mid-span point load are calculated with the aid of Timoshenko beam theory and the Ritz method. Our findings suggest the success in training CNN models to estimate RVE modulus using images with an average error of 5.92%. The evaluation of FG porous structures can be significantly simplified with the proposed method and connects to the mesoscopic cellular morphologies without establishing the mechanics model for local foams.

cs.LG

A thermo-mechanical phase-field fracture model: application to hot cracking simulations in additive manufacturing

Thermal fracture is prevalent in many engineering problems and is one of the most devastating defects in metal additive manufacturing. Due to the interactive underlying physics involved, the computational simulation of such a process is challenging. In this work, we propose a thermo-mechanical phase-field fracture model, which is based on a thermodynamically consistent derivation. The influence of different coupling terms such as damage-informed thermomechanics and heat conduction and temperature-dependent fracture properties, as well as different phase-field fracture formulations, are discussed. Finally, the model is implemented in the finite element method and applied to simulate the hot cracking in additive manufacturing. Thereby not only the thermal strain but also the solidification shrinkage are considered. As for thermal history, various predicted thermal profiles, including analytical solution and numerical thermal temperature profile around the melting pool, are regarded, whereas the latter includes the influence of different process parameters. The studies reveal that the solidification shrinkage strain takes a dominant role in the formation of the circumferential crack, while the temperature gradient is mostly responsible for the central crack. Process parameter study demonstrates further that a higher laser power and slower scanning speed are favorable for keyhole mode hot cracking while a lower laser power and quicker scanning speed tend to form the conduction mode cracking. The numerical predictions of the hot cracking patterns are in good agreement with similar experimental observations, showing the capability of the model for further studies.

cond-mat.mtrl-sci

A mixed formulation for physics-informed neural networks as a potential solver for engineering problems in heterogeneous domains: comparison with finite element method

Physics-informed neural networks (PINNs) are capable of finding the solution for a given boundary value problem. We employ several ideas from the finite element method (FEM) to enhance the performance of existing PINNs in engineering problems. The main contribution of the current work is to promote using the spatial gradient of the primary variable as an output from separated neural networks. Later on, the strong form which has a higher order of derivatives is applied to the spatial gradients of the primary variable as the physical constraint. In addition, the so-called energy form of the problem is applied to the primary variable as an additional constraint for training. The proposed approach only required up to first-order derivatives to construct the physical loss functions. We discuss why this point is beneficial through various comparisons between different models. The mixed formulation-based PINNs and FE methods share some similarities. While the former minimizes the PDE and its energy form at given collocation points utilizing a complex nonlinear interpolation through a neural network, the latter does the same at element nodes with the help of shape functions. We focus on heterogeneous solids to show the capability of deep learning for predicting the solution in a complex environment under different boundary conditions. The performance of the proposed PINN model is checked against the solution from FEM on two prototype problems: elasticity and the Poisson equation (steady-state diffusion problem). We concluded that by properly designing the network architecture in PINN, the deep learning model has the potential to solve the unknowns in a heterogeneous domain without any available initial data from other sources. Finally, discussions are provided on the combination of PINN and FEM for a fast and accurate design of composite materials in future developments.

cs.CE

An anisotropic cohesive fracture model: advantages and limitations of length-scale insensitive phase-field damage models

The goal of the current work is to explore direction-dependent damage initiation and propagation within an arbitrary anisotropic solid. In particular, we aim at developing anisotropic cohesive phase-field (PF) damage models by extending the idea introduced in \cite{REZAEI2021a} for direction-dependent fracture energy and also anisotropic PF damage models based on structural tensors. The cohesive PF damage formulation used in the current contribution is motivated by the works of \cite{LORENTZ201120, wu2018, GEELEN2019}. The results of the latter models are shown to be insensitive with respect to the length scale parameter for the isotropic case. This is because they manage to formulate the fracture energy as a function of diffuse displacement jumps in the localized damaged zone. In the present paper, we discuss numerical examples and details on finite element implementations where the fracture energy, as well as the material strength, are introduced as an arbitrary function of the crack direction. Using the current formulation for anisotropic cohesive fracture, the obtained results are almost insensitive with respect to the length scale parameter. The latter is achieved by including the direction-dependent strength of the material in addition to its fracture energy. Utilizing the current formulation, one can increase the mesh size which reduces the computational time significantly without any severe change in the predicted crack path and overall obtained load-displacement curves. We also argue that these models still lack to capture mode-dependent fracture properties. Open issues and possible remedies for future developments are finally discussed as well.

cs.CE