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Shishir Kolathaya

Publications and source records attributed to Shishir Kolathaya.

At least 19 recordsLinked to original sources

DTEA: A Dual-Topology Elastic Actuator Enabling Real-Time Switching Between Series and Parallel Compliance

Series and parallel elastic actuators offer complementary but mutually exclusive advantages, yet no existing actuator enables real-time transition between these topologies during operation. This paper presents a novel actuator design called the Dual-Topology Elastic Actuator (DTEA), which enables dynamic switching between SEA and PEA topologies during operation. A proof-of-concept prototype of the DTEA is developed to demonstrate the feasibility of the topology-switching mechanism. Experiments are conducted to evaluate the robustness and timing of the switching mechanism under operational conditions. The actuator successfully performed 324 topology-switching cycles under load without damage, demonstrating the robustness of the mechanism. The measured switching time between SEA and PEA modes is under 33.33 ms. Additional experiments are conducted to characterize the static stiffness and disturbance rejection performance in both SEA and PEA modes. Static stiffness tests show that the PEA mode is 1.53x stiffer than the SEA mode, with KSEA = 5.57 +/- 0.02 Nm/rad and KPEA = 8.54 +/- 0.02 Nm/rad. Disturbance rejection experiments show that the mean peak deflection in SEA mode is 2.26x larger than in PEA mode (5.2 deg vs. 2.3 deg), while the mean settling time is 3.45x longer (1380 ms vs. 400 ms). The observed behaviors are consistent with the known characteristics of conventional SEA and PEA actuators, validating the functionality of both modes in the DTEA actuator.

cs.RO

A Co-Design Framework for High-Performance Jumping of a Five-Bar Monoped with Actuator Optimization

The performance of legged robots depends strongly on both mechanical design and control, motivating co-design approaches that jointly optimize these parameters. However, most existing co-design studies focus on link dimensions and transmission ratios while neglecting detailed actuator design, particularly motor and gearbox parameter optimization, and are largely limited to serial open-chain mechanisms. In this work, we present a co-design framework for a planar closed-chain five-bar monoped that jointly optimizes mechanical design, motor and gearbox parameters, and control parameters for dynamic jumping. The objective is to maximize jump distance while minimizing mechanical energy consumption. The framework employs a two-stage optimization approach, where actuator optimization generates a mapping from gear ratio to actuator mass, efficiency, and peak torque, which is then incorporated into CMA-ES-based co-design optimization of the robot design and control parameters. Simulation results demonstrate an improvement of approximately 30.4% in jump distance and an 11.5% reduction in mechanical energy consumption compared to a nominal design, highlighting the effectiveness of the proposed framework for high-performance and energy-efficient planar jumping.

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MAD-PINN: A Decentralized Physics-Informed Machine Learning Framework for Safe and Optimal Multi-Agent Control

Co-optimizing safety and performance in large-scale multi-agent systems remains a fundamental challenge. Existing approaches based on multi-agent reinforcement learning (MARL), safety filtering, or Model Predictive Control (MPC) either lack strict safety guarantees, suffer from conservatism, or fail to scale effectively. We propose MAD-PINN, a decentralized physics-informed machine learning framework for solving the multi-agent state-constrained optimal control problem (MASC-OCP). Our method leverages an epigraph-based reformulation of SC-OCP to simultaneously capture performance and safety, and approximates its solution via a physics-informed neural network. Scalability is achieved by training the SC-OCP value function on reduced-agent systems and deploying them in a decentralized fashion, where each agent relies only on local observations of its neighbours for decision-making. To further enhance safety and efficiency, we introduce an Hamilton-Jacobi (HJ) reachability-based neighbour selection strategy to prioritize safety-critical interactions, and a receding-horizon policy execution scheme that adapts to dynamic interactions while reducing computational burden. Experiments on multi-agent navigation tasks demonstrate that MAD-PINN achieves superior safety-performance trade-offs, maintains scalability as the number of agents grows, and consistently outperforms state-of-the-art baselines.

cs.RO

Shield-Loco: Shielding Locomotion Policies with Predictive Safety Filtering

Reinforcement learning (RL) policies enable dynamic legged locomotion but lack mechanisms to avoid violations of safety constraints that are absent during training. Large-scale offline safe learning is impractical for covering all edge cases. Existing safety frameworks either rely on reduced-order models that cannot reason about whole-body behaviors or require conservative recovery controllers that degrade task performance. We propose a predictive safety filter that post-hoc filters the nominal contact locations fed to the RL policy. When a collision is predicted, a sampling-based optimizer asynchronously searches for safer contact sequences using a full-physics model, while a learned value function bootstraps long-horizon returns. Our three algorithmic components (geometric projection of sampled contacts, momentum-augmented updates, and replica-exchange) make the optimization tractable in a discontinuous contact landscape. We validate the filter on a quadruped robot in dense, cluttered environments, both in simulation and in the real world, showing substantial reductions in safety violations with minimal deviation from the nominal input.

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Energy-Efficient Quadruped Locomotion with Compliant Feet

Quadruped robots are often designed with rigid feet to simplify control and maintain stable contact during locomotion. While this approach is straightforward, it limits the ability of the legs to absorb impact forces and reuse stored elastic energy, leading to higher energy expenditure during locomotion. To explore whether compliant feet can provide an advantage, we integrate foot compliance into a reinforcement learning (RL) locomotion controller and study its effect on walking efficiency. In simulation, we train eight policies corresponding to eight different spring stiffness values and then cross-evaluate their performance by measuring mechanical energy consumed per meter traveled. In experiments done on a developed quadruped, the energy consumption for the intermediate stiffness spring is lower by ~ 17% when compared to a very stiff or a very flexible spring incorporated in the feet, with similar trends appearing in the simulation results. These results indicate that selecting an appropriate foot compliance can improve locomotion efficiency without destabilizing the robot during motion.

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V-OCBF: Learning Safety Filters from Offline Data via Value-Guided Offline Control Barrier Functions

Ensuring safety in autonomous systems requires controllers that aim to satisfy state-wise constraints without relying on online interaction.While existing Safe Offline RL methods typically enforce soft expected-cost constraints, they struggle to ensure strict state-wise safety. Conversely, Control Barrier Functions (CBFs) offer a principled mechanism to enforce forward invariance, but often rely on expert-designed barrier functions or knowledge of the system dynamics. We introduce Value-Guided Offline Control Barrier Functions (V-OCBF), a framework that learns a neural CBF entirely from offline demonstrations. Unlike prior approaches, V-OCBF does not assume access to the dynamics model; instead, it derives a recursive finite-difference barrier update, enabling model-free learning of a barrier that propagates safety information over time. Moreover, V-OCBF incorporates an expectile-based objective that avoids querying the barrier on out-of-distribution actions and restricts updates to the dataset-supported action set. The learned barrier is then used with a Quadratic Program (QP) formulation to synthesize real-time safe control. Across multiple case studies, V-OCBF yields substantially fewer safety violations than baseline methods while maintaining strong task performance, highlighting its scalability for offline synthesis of safety-critical controllers without online interaction or hand-engineered barriers.

cs.AI

COMPAct: Computational Optimization and Automated Modular design of Planetary Actuators

The optimal design of robotic actuators is a critical area of research, yet limited attention has been given to optimizing gearbox parameters and automating actuator CAD. This paper introduces COMPAct: Computational Optimization and Automated Modular Design of Planetary Actuators, a framework that systematically identifies optimal gearbox parameters for a given motor across four gearbox types, single-stage planetary gearbox (SSPG), compound planetary gearbox (CPG), Wolfrom planetary gearbox (WPG), and double-stage planetary gearbox (DSPG). The framework minimizes mass and actuator width while maximizing efficiency, and further automates actuator CAD generation to enable direct 3D printing without manual redesign. Using this framework, optimal gearbox designs are explored across a wide range of gear ratios, providing insights into the suitability of different gearbox types while automatically generating CAD models for all four gearbox types with varying gear ratios and motors. Two actuator types are fabricated and experimentally evaluated through power efficiency, no-load backlash, and transmission stiffness tests. Experimental results indicate that the SSPG actuator achieves a mechanical efficiency of 60-80%, a no-load backlash of 0.59 deg, and a transmission stiffness of 242.7 Nm/rad, while the CPG actuator demonstrates 60% efficiency, 2.6 deg backlash, and a stiffness of 201.6 Nm/rad. CODE: https://github.com/singhaman1750/COMPAct.git VIDEO: https://youtu.be/etK6anjXag8?si=jFK7HgAPSBy-GnDR

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STRIDE: Structured Lagrangian and Stochastic Residual Dynamics via Flow Matching

Robotic systems operating in unstructured environments must operate under significant uncertainty arising from intermittent contacts, frictional variability, and unmodeled compliance. While recent model-free approaches have demonstrated impressive performance, many deployment settings still require predictive models that support planning, constraint handling, and online adaptation. Analytical rigid-body models provide strong physical structure but often fail to capture complex interaction effects, whereas purely data-driven models may violate physical consistency, exhibit data bias, and accumulate long-horizon drift. In this work, we propose STRIDE, a dynamics learning framework that explicitly separates conservative rigid-body mechanics from uncertain, effectively stochastic non-conservative interaction effects. The structured component is modeled using a Lagrangian Neural Network (LNN) to preserve energy-consistent inertial dynamics, while residual interaction forces are represented using Conditional Flow Matching (CFM) to capture multi-modal interaction phenomena. The two components are trained jointly end-to-end, enabling the model to retain physical structure while representing complex stochastic behavior. We evaluate STRIDE on systems of increasing complexity, including a pendulum, the Unitree Go1 quadruped, and the Unitree G1 humanoid. Results show 20% reduction in long-horizon prediction error and 30% reduction in contact force prediction error compared to deterministic residual baselines, supporting more reliable model-based control in uncertain robotic environments.

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Data-Driven Physics Embedded Dynamics with Predictive Control and Reinforcement Learning for Quadrupeds

State of the art quadrupedal locomotion approaches integrate Model Predictive Control (MPC) with Reinforcement Learning (RL), enabling complex motion capabilities with planning and terrain adaptive behaviors. However, they often face compounding errors over long horizons and have limited interpretability due to the absence of physical inductive biases. We address these issues by integrating Lagrangian Neural Networks (LNNs) into an RL MPC framework, enabling physically consistent dynamics learning. At deployment, our inverse dynamics infinite horizon MPC scheme avoids costly matrix inversions, improving computational efficiency by up to 4x with minimal loss of task performance. We validate our framework through multiple ablations of the proposed LNN and its variants. We show improved sample efficiency, reduced long-horizon error, and faster real time planning compared to unstructured neural dynamics. Lastly, we also test our framework on the Unitree Go1 robot to show real world viability.

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VIP-Loco: A Visually Guided Infinite Horizon Planning Framework for Legged Locomotion

Perceptive locomotion for legged robots requires anticipating and adapting to complex, dynamic environments. Model Predictive Control (MPC) serves as a strong baseline, providing interpretable motion planning with constraint enforcement, but struggles with high-dimensional perceptual inputs and rapidly changing terrain. In contrast, model-free Reinforcement Learning (RL) adapts well across visually challenging scenarios but lacks planning. To bridge this gap, we propose VIP-Loco, a framework that integrates vision-based scene understanding with RL and planning. During training, an internal model maps proprioceptive states and depth images into compact kinodynamic features used by the RL policy. At deployment, the learned models are used within an infinite-horizon MPC formulation, combining adaptability with structured planning. We validate VIP-Loco in simulation on challenging locomotion tasks, including slopes, stairs, crawling, tilting, gap jumping, and climbing, across three robot morphologies: a quadruped (Unitree Go1), a biped (Cassie), and a wheeled-biped (TronA1-W). Through ablations and comparisons with state-of-the-art methods, we show that VIP-Loco unifies planning and perception, enabling robust, interpretable locomotion in diverse environments.

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Real-Time Gait Adaptation for Quadrupeds using Model Predictive Control and Reinforcement Learning

Model-free reinforcement learning (RL) has enabled adaptable and agile quadruped locomotion; however, policies often converge to a single gait, leading to suboptimal performance. Traditionally, Model Predictive Control (MPC) has been extensively used to obtain task-specific optimal policies but lacks the ability to adapt to varying environments. To address these limitations, we propose an optimization framework for real-time gait adaptation in a continuous gait space, combining the Model Predictive Path Integral (MPPI) algorithm with a Dreamer module to produce adaptive and optimal policies for quadruped locomotion. At each time step, MPPI jointly optimizes the actions and gait variables using a learned Dreamer reward that promotes velocity tracking, energy efficiency, stability, and smooth transitions, while penalizing abrupt gait changes. A learned value function is incorporated as terminal reward, extending the formulation to an infinite-horizon planner. We evaluate our framework in simulation on the Unitree Go1, demonstrating an average reduction of up to 36.48 % in energy consumption across varying target speeds, while maintaining accurate tracking and adaptive, task-appropriate gaits.

cs.RO

A Co-Design Framework for Energy-Aware Monoped Jumping with Detailed Actuator Modeling

A monoped's jump height and energy consumption depend on both, its mechanical design and control strategy. Existing co-design frameworks typically optimize for either maximum height or minimum energy, neglecting their trade-off. They also often omit gearbox parameter optimization and use oversimplified actuator mass models, producing designs difficult to replicate in practice. In this work, we introduce a novel three-stage co-design optimization framework that jointly maximizes jump height while minimizing mechanical energy consumption of a monoped. The proposed method explicitly incorporates realistic actuator mass models and optimizes mechanical design (including gearbox) and control parameters within a unified framework. The resulting design outputs are then used to automatically generate a parameterized CAD model suitable for direct fabrication, significantly reducing manual design iterations. Our experimental evaluations demonstrate a 50 percent reduction in mechanical energy consumption compared to the baseline design, while achieving a jump height of 0.8m. Video presentation is available at http://y2u.be/XW8IFRCcPgM

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Signal Temporal Logic Compliant Co-design of Planning and Control

This work presents a novel co-design strategy that integrates trajectory planning and control to handle STL-based tasks in autonomous robots. The method consists of two phases: $(i)$ learning spatio-temporal motion primitives to encapsulate the inherent robot-specific constraints and $(ii)$ constructing an STL-compliant motion plan from these primitives. Initially, we employ reinforcement learning to construct a library of control policies that perform trajectories described by the motion primitives. Then, we map motion primitives to spatio-temporal characteristics. Subsequently, we present a sampling-based STL-compliant motion planning strategy tailored to meet the STL specification. The proposed model-free approach, which generates feasible STL-compliant motion plans across various environments, is validated on differential-drive and quadruped robots across various STL specifications. Demonstration videos are available at https://tinyurl.com/m6zp7rsm.

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Safety Certification in the Latent space using Control Barrier Functions and World Models

Synthesising safe controllers from visual data typically requires extensive supervised labelling of safety-critical data, which is often impractical in real-world settings. Recent advances in world models enable reliable prediction in latent spaces, opening new avenues for scalable and data-efficient safe control. In this work, we introduce a semi-supervised framework that leverages control barrier certificates (CBCs) learned in the latent space of a world model to synthesise safe visuomotor policies. Our approach jointly learns a neural barrier function and a safe controller using limited labelled data, while exploiting the predictive power of modern vision transformers for latent dynamics modelling.

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Safe and Performant Controller Synthesis using Gradient-based Model Predictive Control and Control Barrier Functions

Ensuring both performance and safety is critical for autonomous systems operating in real-world environments. While safety filters such as Control Barrier Functions (CBFs) enforce constraints by modifying nominal controllers in real time, they can become overly conservative when the nominal policy lacks safety awareness. Conversely, solving State-Constrained Optimal Control Problems (SC-OCPs) via dynamic programming offers formal guarantees but is intractable in high-dimensional systems. In this work, we propose a novel two-stage framework that combines gradient-based Model Predictive Control (MPC) with CBF-based safety filtering for co-optimizing safety and performance. In the first stage, we relax safety constraints as penalties in the cost function, enabling fast optimization via gradient-based methods. This step improves scalability and avoids feasibility issues associated with hard constraints. In the second stage, we modify the resulting controller using a CBF-based Quadratic Program (CBF-QP), which enforces hard safety constraints with minimal deviation from the reference. Our approach yields controllers that are both performant and provably safe. We validate the proposed framework on two case studies, showcasing its ability to synthesize scalable, safe, and high-performance controllers for complex, high-dimensional autonomous systems.

eess.SY

Fixed time convergence guarantees for Higher Order Control Barrier Functions

We present a novel method for designing higher-order Control Barrier Functions (CBFs) that guarantee convergence to a safe set within a user-specified finite. Traditional Higher Order CBFs (HOCBFs) ensure asymptotic safety but lack mechanisms for fixed-time convergence, which is critical in time-sensitive and safety-critical applications such as autonomous navigation. In contrast, our approach imposes a structured differential constraint using repeated roots in the characteristic polynomial, enabling closed-form polynomial solutions with exact convergence at a prescribed time. We derive conditions on the barrier function and its derivatives that ensure forward invariance and fixed-time reachability, and we provide an explicit formulation for second-order systems. Our method is evaluated on three robotic systems - a point-mass model, a unicycle, and a bicycle model and benchmarked against existing HOCBF approaches. Results demonstrate that our formulation reliably enforces convergence within the desired time, even when traditional methods fail. This work provides a tractable and robust framework for real-time control with provable finite-time safety guarantees.

eess.SY

Stochastic Neural Control Barrier Functions

Control Barrier Functions (CBFs) are utilized to ensure the safety of control systems. CBFs act as safety filters in order to provide safety guarantees without compromising system performance. These safety guarantees rely on the construction of valid CBFs. Due to their complexity, CBFs can be represented by neural networks, known as neural CBFs (NCBFs). Existing works on the verification of the NCBF focus on the synthesis and verification of NCBFs in deterministic settings, leaving the stochastic NCBFs (SNCBFs) less studied. In this work, we propose a verifiably safe synthesis for SNCBFs. We consider the cases of smooth SNCBFs with twice-differentiable activation functions and SNCBFs that utilize the Rectified Linear Unit or ReLU activation function. We propose a verification-free synthesis framework for smooth SNCBFs and a verification-in-the-loop synthesis framework for both smooth and ReLU SNCBFs. and we validate our frameworks in three cases, namely, the inverted pendulum, Darboux, and the unicycle model.

eess.SY

Investigating Lagrangian Neural Networks for Infinite Horizon Planning in Quadrupedal Locomotion

Lagrangian Neural Networks (LNNs) present a principled and interpretable framework for learning the system dynamics by utilizing inductive biases. While traditional dynamics models struggle with compounding errors over long horizons, LNNs intrinsically preserve the physical laws governing any system, enabling accurate and stable predictions essential for sustainable locomotion. This work evaluates LNNs for infinite horizon planning in quadrupedal robots through four dynamics models: (1) full-order forward dynamics (FD) training and inference, (2) diagonalized representation of Mass Matrix in full order FD, (3) full-order inverse dynamics (ID) training with FD inference, (4) reduced-order modeling via torso centre-of-mass (CoM) dynamics. Experiments demonstrate that LNNs bring improvements in sample efficiency (10x) and superior prediction accuracy (up to 2-10x) compared to baseline methods. Notably, the diagonalization approach of LNNs reduces computational complexity while retaining some interpretability, enabling real-time receding horizon control. These findings highlight the advantages of LNNs in capturing the underlying structure of system dynamics in quadrupeds, leading to improved performance and efficiency in locomotion planning and control. Additionally, our approach achieves a higher control frequency than previous LNN methods, demonstrating its potential for real-world deployment on quadrupeds.

cs.RO