arXiv subjects

Shivakumar Raman

Publications and source records attributed to Shivakumar Raman.

15 recordsLinked to original sources

arXiv2026

Tolerance-Dependent Inspection Disagreement Between a Fixed CMM and a Portable Articulated-Arm CMM

Fixed coordinate measuring machines (CMMs) and portable articulated-arm CMMs are often assigned to the same inspection task, but their nominal accuracy specifications do not show whether a change of instrument will preserve the disposition of a part. The question is not simply how far the two results differ, but whether that difference crosses the tolerance boundary. We examined this issue with recorded measurements of cylindrical, cubic, and spherical features under nominal 20 {\deg}C and 30 {\deg}C conditions. Repeated records and two roughness profiles without sufficient acquisition information were removed, leaving six dimensional and four form profiles. For each dimensional feature, the distances of the two system means from nominal define the exact tolerance interval in which the systems receive opposite direct labels. The fixed-CMM stream was approximately 11.2 {\mu}m higher than the articulated-arm stream at both conditions. All four form profiles fell on opposite sides of the recorded 10 {\mu}m upper limit. The dimensional disagreement intervals also overlapped strongly; their mean widths were 6.573 {\mu}m at 20 {\deg}C and 4.995 {\mu}m at 30 {\deg}C. The results clarify why an average difference between instruments is not, by itself, a measure of substitution risk. The proposed tolerance map identifies the feature-tolerance combinations for which instrument choice can change the recorded inspection label and, therefore, where a controlled equivalence study and a task-specific uncertainty budget are needed before substitution.

cs.RO↗

arXiv2025

Physics-Informed Multimodal Bearing Fault Classification under Variable Operating Conditions using Transfer Learning

Accurate and interpretable bearing fault classification is critical for ensuring the reliability of rotating machinery, particularly under variable operating conditions where domain shifts can significantly degrade model performance. This study proposes a physics-informed multimodal convolutional neural network (CNN) with a late fusion architecture, integrating vibration and motor current signals alongside a dedicated physics-based feature extraction branch. The model incorporates a novel physics-informed loss function that penalizes physically implausible predictions based on characteristic bearing fault frequencies - Ball Pass Frequency Outer (BPFO) and Ball Pass Frequency Inner (BPFI) - derived from bearing geometry and shaft speed. Comprehensive experiments on the Paderborn University dataset demonstrate that the proposed physics-informed approach consistently outperforms a non-physics-informed baseline, achieving higher accuracy, reduced false classifications, and improved robustness across multiple data splits. To address performance degradation under unseen operating conditions, three transfer learning (TL) strategies - Target-Specific Fine-Tuning (TSFT), Layer-Wise Adaptation Strategy (LAS), and Hybrid Feature Reuse (HFR) - are evaluated. Results show that LAS yields the best generalization, with additional performance gains when combined with physics-informed modeling. Validation on the KAIST bearing dataset confirms the framework's cross-dataset applicability, achieving up to 98 percent accuracy. Statistical hypothesis testing further verifies significant improvements (p < 0.01) in classification performance. The proposed framework demonstrates the potential of integrating domain knowledge with data-driven learning to achieve robust, interpretable, and generalizable fault diagnosis for real-world industrial applications.

cs.LG↗

arXiv2025

Hybrid Machine Learning Framework for Predicting Geometric Deviations from 3D Surface Metrology

This study addresses the challenge of accurately forecasting geometric deviations in manufactured components using advanced 3D surface analysis. Despite progress in modern manufacturing, maintaining dimensional precision remains difficult, particularly for complex geometries. We present a methodology that employs a high-resolution 3D scanner to acquire multi-angle surface data from 237 components produced across different batches. The data were processed through precise alignment, noise reduction, and merging techniques to generate accurate 3D representations. A hybrid machine learning framework was developed, combining convolutional neural networks for feature extraction with gradient-boosted decision trees for predictive modeling. The proposed system achieved a prediction accuracy of 0.012 mm at a 95% confidence level, representing a 73% improvement over conventional statistical process control methods. In addition to improved accuracy, the model revealed hidden correlations between manufacturing parameters and geometric deviations. This approach offers significant potential for automated quality control, predictive maintenance, and design optimization in precision manufacturing, and the resulting dataset provides a strong foundation for future predictive modeling research.

cs.CV↗

arXiv2025

Multimodal Bearing Fault Classification Under Variable Conditions: A 1D CNN with Transfer Learning

Bearings play an integral role in ensuring the reliability and efficiency of rotating machinery - reducing friction and handling critical loads. Bearing failures that constitute up to 90% of mechanical faults highlight the imperative need for reliable condition monitoring and fault detection. This study proposes a multimodal bearing fault classification approach that relies on vibration and motor phase current signals within a one-dimensional convolutional neural network (1D CNN) framework. The method fuses features from multiple signals to enhance the accuracy of fault detection. Under the baseline condition (1,500 rpm, 0.7 Nm load torque, and 1,000 N radial force), the model reaches an accuracy of 96% with addition of L2 regularization. This represents a notable improvement of 2% compared to the non-regularized model. In addition, the model demonstrates robust performance across three distinct operating conditions by employing transfer learning (TL) strategies. Among the tested TL variants, the approach that preserves parameters up to the first max-pool layer and then adjusts subsequent layers achieves the highest performance. While this approach attains excellent accuracy across varied conditions, it requires more computational time due to its greater number of trainable parameters. To address resource constraints, less computationally intensive models offer feasible trade-offs, albeit at a slight accuracy cost. Overall, this multimodal 1D CNN framework with late fusion and TL strategies lays a foundation for more accurate, adaptable, and efficient bearing fault classification in industrial environments with variable operating conditions.

eess.SP↗

arXiv2024

Diffusion-Based Approaches in Medical Image Generation and Analysis

Data scarcity in medical imaging poses significant challenges due to privacy concerns. Diffusion models, a recent generative modeling technique, offer a potential solution by generating synthetic and realistic data. However, questions remain about the performance of convolutional neural network (CNN) models on original and synthetic datasets. If diffusion-generated samples can help CNN models perform comparably to those trained on original datasets, reliance on patient-specific data for training CNNs might be reduced. In this study, we investigated the effectiveness of diffusion models for generating synthetic medical images to train CNNs in three domains: Brain Tumor MRI, Acute Lymphoblastic Leukemia (ALL), and SARS-CoV-2 CT scans. A diffusion model was trained to generate synthetic datasets for each domain. Pre-trained CNN architectures were then trained on these synthetic datasets and evaluated on unseen real data. All three datasets achieved promising classification performance using CNNs trained on synthetic data. Local Interpretable Model-Agnostic Explanations (LIME) analysis revealed that the models focused on relevant image features for classification. This study demonstrates the potential of diffusion models to generate synthetic medical images for training CNNs in medical image analysis.

eess.IV↗

arXiv2024

Metrology and Manufacturing-Integrated Digital Twin (MM-DT) for Advanced Manufacturing: Insights from CMM and FARO Arm Measurements

Metrology, the science of measurement, plays a key role in Advanced Manufacturing (AM) to ensure quality control, process optimization, and predictive maintenance. However, it has often been overlooked in AM domains due to the current focus on automation and the complexity of integrated precise measurement systems. Over the years, Digital Twin (DT) technology in AM has gained much attention due to its potential to address these challenges through physical data integration and real-time monitoring, though its use in metrology remains limited. Taking this into account, this study proposes a novel framework, the Metrology and Manufacturing-Integrated Digital Twin (MM-DT), which focuses on data from two metrology tools, collected from Coordinate Measuring Machines (CMM) and FARO Arm devices. Throughout this process, we measured 20 manufacturing parts, with each part assessed twice under different temperature conditions. Using Ensemble Machine Learning methods, our proposed approach predicts measurement deviations accurately, achieving an R2 score of 0.91 and reducing the Root Mean Square Error (RMSE) to 1.59 micrometers. Our MM-DT framework demonstrates its efficiency by improving metrology processes and offers valuable insights for researchers and practitioners who aim to increase manufacturing precision and quality.

cs.CE↗

arXiv2024

PMI-DT: Leveraging Digital Twins and Machine Learning for Predictive Modeling and Inspection in Manufacturing

Over the years, Digital Twin (DT) has become popular in Advanced Manufacturing (AM) due to its ability to improve production efficiency and quality. By creating virtual replicas of physical assets, DTs help in real-time monitoring, develop predictive models, and improve operational performance. However, integrating data from physical systems into reliable predictive models, particularly in precision measurement and failure prevention, is often challenging and less explored. This study introduces a Predictive Maintenance and Inspection Digital Twin (PMI-DT) framework with a focus on precision measurement and predictive quality assurance using 3D-printed 1''-4 ACME bolt, CyberGage 360 vision inspection system, SolidWorks, and Microsoft Azure. During this approach, dimensional inspection data is combined with fatigue test results to create a model for detecting failures. Using Machine Learning (ML) -- Random Forest and Decision Tree models -- the proposed approaches were able to predict bolt failure with real-time data 100% accurately. Our preliminary result shows Max Position (30%) and Max Load (24%) are the main factors that contribute to that failure. We expect the PMI-DT framework will reduce inspection time and improve predictive maintenance, ultimately giving manufacturers a practical way to boost product quality and reliability using DT in AM.

cs.CE↗

arXiv2024

Digital Twins in Additive Manufacturing: A Systematic Review

Digital Twins (DTs) are becoming popular in Additive Manufacturing (AM) due to their ability to create virtual replicas of physical components of AM machines, which helps in real-time production monitoring. Advanced techniques such as Machine Learning (ML), Augmented Reality (AR), and simulation-based models play key roles in developing intelligent and adaptable DTs in manufacturing processes. However, questions remain regarding scalability, the integration of high-quality data, and the computational power required for real-time applications in developing DTs. Understanding the current state of DTs in AM is essential to address these challenges and fully utilize their potential in advancing AM processes. Considering this opportunity, this work aims to provide a comprehensive overview of DTs in AM by addressing the following four research questions: (1) What are the key types of DTs used in AM and their specific applications? (2) What are the recent developments and implementations of DTs? (3) How are DTs employed in process improvement and hybrid manufacturing? (4) How are DTs integrated with Industry 4.0 technologies? By discussing current applications and techniques, we aim to offer a better understanding and potential future research directions for researchers and practitioners in AM and DTs.

cs.CV↗

arXiv2024

A Comprehensive Survey on Diffusion Models and Their Applications

Diffusion Models are probabilistic models that create realistic samples by simulating the diffusion process, gradually adding and removing noise from data. These models have gained popularity in domains such as image processing, speech synthesis, and natural language processing due to their ability to produce high-quality samples. As Diffusion Models are being adopted in various domains, existing literature reviews that often focus on specific areas like computer vision or medical imaging may not serve a broader audience across multiple fields. Therefore, this review presents a comprehensive overview of Diffusion Models, covering their theoretical foundations and algorithmic innovations. We highlight their applications in diverse areas such as media quality, authenticity, synthesis, image transformation, healthcare, and more. By consolidating current knowledge and identifying emerging trends, this review aims to facilitate a deeper understanding and broader adoption of Diffusion Models and provide guidelines for future researchers and practitioners across diverse disciplines.

cs.CV↗

arXiv2024

Federated Learning in Healthcare: Model Misconducts, Security, Challenges, Applications, and Future Research Directions -- A Systematic Review

Data privacy has become a major concern in healthcare due to the increasing digitization of medical records and data-driven medical research. Protecting sensitive patient information from breaches and unauthorized access is critical, as such incidents can have severe legal and ethical complications. Federated Learning (FL) addresses this concern by enabling multiple healthcare institutions to collaboratively learn from decentralized data without sharing it. FL's scope in healthcare covers areas such as disease prediction, treatment customization, and clinical trial research. However, implementing FL poses challenges, including model convergence in non-IID (independent and identically distributed) data environments, communication overhead, and managing multi-institutional collaborations. A systematic review of FL in healthcare is necessary to evaluate how effectively FL can provide privacy while maintaining the integrity and usability of medical data analysis. In this study, we analyze existing literature on FL applications in healthcare. We explore the current state of model security practices, identify prevalent challenges, and discuss practical applications and their implications. Additionally, the review highlights promising future research directions to refine FL implementations, enhance data security protocols, and expand FL's use to broader healthcare applications, which will benefit future researchers and practitioners.

cs.CR↗

arXiv2024

Defect Localization Using Region of Interest and Histogram-Based Enhancement Approaches in 3D-Printing

Additive manufacturing (AM), particularly 3D printing, has revolutionized the production of complex structures across various industries. However, ensuring quality and detecting defects in 3D-printed objects remain significant challenges. This study focuses on improving defect detection in 3D-printed cylinders by integrating novel pre-processing techniques such as Region of Interest (ROI) selection, Histogram Equalization (HE), and Details Enhancer (DE) with Convolutional Neural Networks (CNNs), specifically the modified VGG16 model. The approaches, ROIN, ROIHEN, and ROIHEDEN, demonstrated promising results, with the best model achieving an accuracy of 1.00 and an F1-score of 1.00 on the test set. The study also explored the models' interpretability through Local Interpretable Model-Agnostic Explanations and Gradient-weighted Class Activation Mapping, enhancing the understanding of the decision-making process. Furthermore, the modified VGG16 model showed superior computational efficiency with 30713M FLOPs and 15M parameters, the lowest among the compared models. These findings underscore the significance of tailored pre-processing and CNNs in enhancing defect detection in AM, offering a pathway to improve manufacturing precision and efficiency. This research not only contributes to the advancement of 3D printing technology but also highlights the potential of integrating machine learning with AM for superior quality control.

eess.IV↗

arXiv2023

Defect Analysis of 3D Printed Cylinder Object Using Transfer Learning Approaches

Additive manufacturing (AM) is gaining attention across various industries like healthcare, aerospace, and automotive. However, identifying defects early in the AM process can reduce production costs and improve productivity - a key challenge. This study explored the effectiveness of machine learning (ML) approaches, specifically transfer learning (TL) models, for defect detection in 3D-printed cylinders. Images of cylinders were analyzed using models including VGG16, VGG19, ResNet50, ResNet101, InceptionResNetV2, and MobileNetV2. Performance was compared across two datasets using accuracy, precision, recall, and F1-score metrics. In the first study, VGG16, InceptionResNetV2, and MobileNetV2 achieved perfect scores. In contrast, ResNet50 had the lowest performance, with an average F1-score of 0.32. Similarly, in the second study, MobileNetV2 correctly classified all instances, while ResNet50 struggled with more false positives and fewer true positives, resulting in an F1-score of 0.75. Overall, the findings suggest certain TL models like MobileNetV2 can deliver high accuracy for AM defect classification, although performance varies across algorithms. The results provide insights into model optimization and integration needs for reliable automated defect analysis during 3D printing. By identifying the top-performing TL techniques, this study aims to enhance AM product quality through robust image-based monitoring and inspection.

cs.CV↗

arXiv2023

BSGAN: A Novel Oversampling Technique for Imbalanced Pattern Recognitions

Class imbalanced problems (CIP) are one of the potential challenges in developing unbiased Machine Learning (ML) models for predictions. CIP occurs when data samples are not equally distributed between the two or multiple classes. Borderline-Synthetic Minority Oversampling Techniques (SMOTE) is one of the approaches that has been used to balance the imbalance data by oversampling the minor (limited) samples. One of the potential drawbacks of existing Borderline-SMOTE is that it focuses on the data samples that lay at the border point and gives more attention to the extreme observations, ultimately limiting the creation of more diverse data after oversampling, and that is the almost scenario for the most of the borderline-SMOTE based oversampling strategies. As an effect, marginalization occurs after oversampling. To address these issues, in this work, we propose a hybrid oversampling technique by combining the power of borderline SMOTE and Generative Adversarial Network to generate more diverse data that follow Gaussian distributions. We named it BSGAN and tested it on four highly imbalanced datasets: Ecoli, Wine quality, Yeast, and Abalone. Our preliminary computational results reveal that BSGAN outperformed existing borderline SMOTE and GAN-based oversampling techniques and created a more diverse dataset that follows normal distribution after oversampling effect.

cs.LG↗

arXiv2023

Few Shot Learning for Medical Imaging: A Comparative Analysis of Methodologies and Formal Mathematical Framework

Deep learning becomes an elevated context regarding disposing of many machine learning tasks and has shown a breakthrough upliftment to extract features from unstructured data. Though this flourishing context is developing in the medical image processing sector, scarcity of problem-dependent training data has become a larger issue in the way of easy application of deep learning in the medical sector. To unravel the confined data source, researchers have developed a model that can solve machine learning problems with fewer data called ``Few shot learning". Few hot learning algorithms determine to solve the data limitation problems by extracting the characteristics from a small dataset through classification and segmentation methods. In the medical sector, there is frequently a shortage of available datasets in respect of some confidential diseases. Therefore, Few shot learning gets the limelight in this data scarcity sector. In this chapter, the background and basic overview of a few shots of learning is represented. Henceforth, the classification of few-shot learning is described also. Even the paper shows a comparison of methodological approaches that are applied in medical image analysis over time. The current advancement in the implementation of few-shot learning concerning medical imaging is illustrated. The future scope of this domain in the medical imaging sector is further described.

eess.IV↗

arXiv2023

Invariant Scattering Transform for Medical Imaging

Over the years, the Invariant Scattering Transform (IST) technique has become popular for medical image analysis, including using wavelet transform computation using Convolutional Neural Networks (CNN) to capture patterns' scale and orientation in the input signal. IST aims to be invariant to transformations that are common in medical images, such as translation, rotation, scaling, and deformation, used to improve the performance in medical imaging applications such as segmentation, classification, and registration, which can be integrated into machine learning algorithms for disease detection, diagnosis, and treatment planning. Additionally, combining IST with deep learning approaches has the potential to leverage their strengths and enhance medical image analysis outcomes. This study provides an overview of IST in medical imaging by considering the types of IST, their application, limitations, and potential scopes for future researchers and practitioners.

eess.IV↗