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Shumon Koga

Publications and source records attributed to Shumon Koga.

28 records · Page 2Linked to original sources

Stabilization of Filament Production Rate for Screw Extrusion-Based Polymer 3D-Printing

Polymer 3D-printing has been commercialized rapidly during recent years, however, there remains a matter of improving the manufacturing speed. Screw extrusion has a strong potential to fasten the process through simultaneous operation of the filament production and the deposition. This paper develops a control algorithm for screw extrusion-based 3D printing of thermoplastic materials through an observer-based output feedback design. We consider the thermodynamic model describing the time evolution of the temperature profile of an extruded polymer by means of a partial differential equation (PDE) defined on the time-varying domain. The time evolution of the spatial domain is governed by an ordinary differential equation (ODE) that reflects the dynamics of the position of the phase change interface between polymer granules and molten polymer deposited as a molten filament. Steady-state profile of the distributed temperature along the extruder is obtained when the desired setpoint for the interface position is prescribed. To enhance the feasibility of our previous design, we develop a PDE observer to estimate the temperature profile via measured values of surface temperature and the interface position. An output feedback control law considering a cooling mechanism at the boundary inlet as an actuator is proposed. In extruders the control of raw material temperature is commonly achieved using preconditioners as part of the inlet feeding mechanism. For some given screw speeds that correspond to slow and fast operating modes, numerical simulations are conducted to prove the performance of the proposed controller. The convergence of the interface position to the desired setpoint is achieved under physically reasonable temperature profiles.

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Sampled-Data Control of the Stefan System

This paper presents results for the sampled-data boundary feedback control to the Stefan problem. The Stefan problem represents a liquid-solid phase change phenomenon which describes the time evolution of a material's temperature profile and the interface position. First, we consider the sampled-data control for the one-phase Stefan problem by assuming that the solid phase temperature is maintained at the equilibrium melting temperature. We apply Zero-Order-Hold (ZOH) to the nominal continuous-time control law developed in [23] which is designed to drive the liquid-solid interface position to a desired setpoint. Provided that the control gain is bounded by the inverse of the upper diameter of the sampling schedule, we prove that the closed-loop system under the sampled-data control law satisfies some conditions required to validate the physical model, and the system's origin is globally exponentially stable in the spatial $L_2$ norm. Analogous results for the two-phase Stefan problem which incorporates the dynamics of both liquid and solid phases with moving interface position are obtained by applying the proposed procedure to the nominal control law for the two-phase problem developed in [30]. Numerical simulation illustrates the desired performance of the control law implemented to vary at each sampling time and keep constant during the period.

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Single-Boundary Control of the Two-Phase Stefan System

This paper presents the control design of the two-phase Stefan problem. The two-phase Stefan problem is a representative model of liquid-solid phase transition by describing the time evolutions of the temperature profile which is divided by subdomains of liquid and solid phases as the liquid-solid moving interface position. The mathematical formulation is given by two diffusion partial differential equations (PDEs) defined on a time-varying spatial domain described by an ordinary differential equation (ODE) driven by the Neumann boundary values of both PDE states, resulting in a nonlinear coupled PDE-ODE-PDE system. We design a state feedback control law by means of energy-shaping to stabilize the interface position to a desired setpoint by using single boundary heat input. We prove that the closed-loop system under the control law ensures some conditions for model validity and the global exponential stability estimate is shown in $L_2$ norm. Furthermore, the robustness of the closed-loop stability with respect to the uncertainties of the physical parameters is shown. Numerical simulation is provided to illustrate the good performance of the proposed control law in comparison to the control design for the one-phase Stefan problem.

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Extremum Seeking for Traffic Congestion Control with a Downstream Bottleneck

This paper develops boundary control for freeway traffic with a downstream bottleneck. Traffic on a freeway segment with capacity drop at outlet of the segment is a common phenomenon leading to traffic bottleneck problem. The capacity drop can be caused by lane-drop, hills, tunnel, bridge or curvature on the road. If incoming traffic flow remains unchanged, traffic congestion forms upstream of the bottleneck due to outgoing traffic overflowing its capacity. Therefore, it is important for us to regulate the incoming traffic flow of the segment so that the outgoing traffic at the bottleneck can be discharged with the maximum flow rate. Traffic densities on the freeway segment are described with Lighthill-Whitham-Richards (LWR) macroscopic Partial Differential Equation (PDE) model. To prevent the traffic congestion forming upstream of the bottleneck, incoming flow at the inlet of the freeway segment is controlled so that the optimal density could be achieved to maximize the outgoing flow and not to surpass the capacity at outlet. The density and traffic flow relation, described with fundamental diagram, is assumed to be unknown at the bottleneck area. We tackle this problem using Extremum Seeking (ES) Control with delay compensation for LWR PDE. ES control, a non-model based approach for real-time optimization, is adopted to find the optimal density for the unknown fundamental diagram. A predictor feedback control design is proposed to compensate the delay effect of traffic dynamics in the freeway segment. In the end, simulation results validate a desired performance of the controller on the nonlinear LWR model with an unknown fundamental diagram.

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Input-to-State Stability for the Control of Stefan Problem with Respect to Heat Loss

This paper develops an input-to-state stability (ISS) analysis of the Stefan problem with respect to an unknown heat loss. The Stefan problem represents a liquid-solid phase change phenomenon which describes the time evolution of a material's temperature profile and the liquid-solid interface position. First, we introduce the one-phase Stefan problem with a heat loss at the interface by modeling the dynamics of the liquid temperature and the interface position. We focus on the closed-loop system under the control law proposed in [16] that is designed to stabilize the interface position at a desired position for the one-phase Stefan problem without the heat loss. The problem is modeled by a 1-D diffusion Partial Differential Equation (PDE) defined on a time-varying spatial domain described by an ordinary differential equation (ODE) with a time-varying disturbance. The well-posedness and some positivity conditions of the closed-loop system are proved based on an open-loop analysis. The closed-loop system with the designed control law satisfies an estimate of {L}_2 norm in a sense of ISS with respect to the unknown heat loss. The similar manner is employed to the two-phase Stefan problem with the heat loss at the boundary of the solid phase under the control law proposed in [25], from which we deduce an analogous result for ISS analysis.

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Arctic Sea Ice State Estimation From Thermodynamic PDE Model

Recent rapid loss of the Arctic sea ice motivates the study of the Arctic sea ice thickness. Global climate model that describes the ice's thickness evolution requires an accurate spatial temperature profile of the Arctic sea ice. However, measuring the complete temperature profile is not feasible within and throughout the Arctic icecap. Instead, measuring the ice's thickness is doable with the acquisition of data from submarine and satellite devices. In this paper, we develop a backstepping observer algorithm to estimate the temperature profile for the Arctic sea ice model via available measurements of sea ice thickness and sea ice surface temperature. The observer is designed in a rigorous manner to drive the temperature profile estimation error to zero, for a salinity-free sea ice model. Moreover, the proposed observer is used to estimate the temperature profile of the original sea ice model with salinity via numerical simulation. In comparison with the straightforward open-loop algorithm, the simulation results illustrate that our observer design achieves ten times faster convergence of the estimated temperature.

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Delay Compensated Control of the Stefan Problem and Robustness to Delay Mismatch

This paper presents a control design for the one-phase Stefan problem under actuator delay via a backstepping method. The Stefan problem represents a liquid-solid phase change phenomenon which describes the time evolution of a material's temperature profile and the interface position. The actuator delay is modeled by a first-order hyperbolic partial differential equation (PDE), resulting in a cascaded transport-diffusion PDE system defined on a time-varying spatial domain described by an ordinary differential equation (ODE). Two nonlinear backstepping transformations are utilized for the control design. The setpoint restriction is given to guarantee a physical constraint on the proposed controller for the melting process. This constraint ensures the exponential convergence of the moving interface to a setpoint and the exponential stability of the temperature equilibrium profile and the delayed controller in the ${\cal H}_1$ norm. Furthermore, robustness analysis with respect to the delay mismatch between the plant and the controller is studied, which provides analogous results to the exact compensation by restricting the control gain.

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Control and State Estimation of the One-Phase Stefan Problem via Backstepping Design

This paper develops a control and estimation design for the one-phase Stefan problem. The Stefan problem represents a liquid-solid phase transition as time evolution of a temperature profile in a liquid-solid material and its moving interface. This physical process is mathematically formulated as a diffusion partial differential equation (PDE) evolving on a time-varying spatial domain described by an ordinary differential equation (ODE). The state-dependency of the moving interface makes the coupled PDE-ODE system a nonlinear and challenging problem. We propose a full-state feedback control law, an observer design, and the associated output-feedback control law via the backstepping method. The designed observer allows estimation of the temperature profile based on the available measurement of solid phase length. The associated output-feedback controller ensures the global exponential stability of the estimation errors, the H1- norm of the distributed temperature, and the moving interface to the desired setpoint under some explicitly given restrictions on the setpoint and observer gain. The exponential stability results are established considering Neumann and Dirichlet boundary actuations.

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Output Feedback Control of the One-Phase Stefan Problem

In this paper, a backstepping observer and an output feedback control law are designed for the stabilization of the one-phase Stefan problem. The present result is an improvement of the recent full state feedback backstepping controller proposed in our previous contribution. The one-phase Stefan problem describes the time-evolution of a temperature profile in a liquid-solid material and its liquid-solid moving interface. This phase transition problem is mathematically formulated as a 1-D diffusion Partial Differential Equation (PDE) of the melting zone defined on a time-varying spatial domain described by an Ordinary Differential Equation (ODE). We propose a backstepping observer allowing to estimate the temperature profile along the melting zone based on the available measurement, namely, the solid phase length. The designed observer and the output feedback controller ensure the exponential stability of the estimation errors, the moving interface, and the ${\cal H}_1$-norm of the distributed temperature while keeping physical constraints, which is shown with the restriction on the gain parameter of the observer and the setpoint.

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Backstepping Control of the One-Phase Stefan Problem

In this paper, a backstepping control of the one-phase Stefan Problem, which is a 1-D diffusion Partial Differential Equation (PDE) defined on a time varying spatial domain described by an ordinary differential equation (ODE), is studied. A new nonlinear backstepping transformation for moving boundary problem is utilized to transform the original coupled PDE-ODE system into a target system whose exponential stability is proved. The full-state boundary feedback controller ensures the exponential stability of the moving interface to a reference setpoint and the ${\cal H}_1$-norm of the distributed temperature by a choice of the setpint satisfying given explicit inequality between initial states that guarantees the physical constraints imposed by the melting process.

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