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Simon F. G. Ehlers

Publications and source records attributed to Simon F. G. Ehlers.

16 recordsLinked to original sources

Time-Series Anomaly Detection for Mobile Robots in Automotive Active Safety Testing using an RNN-VAE

Mobile robots, like the ultra-flat overrunable (UFO) robot platform, used in automotive active safety tests, currently lack self-diagnostic capabilities necessary to detect present hardware defects. This circumstance can lead to more severe failures, causing expensive repairs and operational downtime. This work proposes, for the first time, a reconstructionbased time-series anomaly detection model for these mobile robots, considering defect classes such as unevenly worn full-rubber tires or damaged dampers. Unlike prior publications, the proposed approach leverages the vast quantities of unlabeled data generated during routine operation through a simple pre-training step. Furthermore, it optimizes the hyperparameters of the implemented gated recurrent unit-based variational autoencoder (GRU-VAE) and evaluates both a stateless, windowed training approach and one using truncated backpropagation through time (TBPTT). The model's generalization capabilities are demonstrated by successfully detecting six defect types, with four of them not present in the data used for hyperparameter optimization and threshold selection. This is validated using a test set collected from five system instances at various points over a period of several months, achieving an F1 score of 0.936, indicating strong practical viability.

eess.SY↗

Hybrid Machine Learning for Articulation Angle Estimation of Truck-Semitrailer Combinations

Accurate articulation angle estimation of trucks with trailers is critical for autonomous driving and advanced driver assistance system (ADAS). Existing methods either require manual initialization, additional sensors, or prior knowledge and signals from trailers, or they lack real-world validation, limiting practical deployment. This paper presents multiple learning-based models to directly estimate articulation angles from visual and kinematic inputs, eliminating the need for dedicated driving maneuvers for initialization, bounding box annotations, trailer-mounted sensor signals, or prior knowledge of trailer parameters. Two learning-based models are integrated with a kinematic model within an extended Kalman filter (EKF) framework, and an adaptive weighting scheme based on uncertainty quantification is applied for measurements involving visual input. Extensive real-world experiments with different trailer types demonstrate the approaches' robustness and generalization under out-of-domain conditions, including new trailers, varying colors, and lighting conditions. Results show that the hybrid method achieves accurate and reliable articulation angle estimation while maintaining reduced implementation requirements and practical deployment advantages.

cs.CV↗

Simultaneous State Estimation and Online Model Learning in a Soft Robotic System

Operating complex real-world systems, such as soft robots, can benefit from precise predictive control schemes that require accurate state and model knowledge. This knowledge is typically not available in practical settings and must be inferred from noisy measurements. In particular, it is challenging to simultaneously estimate unknown states and learn a model online from sequentially arriving measurements. In this paper, we show how a recently proposed gray-box system identification tool enables the estimation of a soft robot's current pose while at the same time learning a bending stiffness model. For estimation and learning, we only need a nominal constant-curvature robot model and measurements of the robot's base reactions (e.g., base forces). The estimation scheme -- relying on a marginalized particle filter -- allows us to conveniently interface nominal constant-curvature equations with a Gaussian Process (GP) bending stiffness model to be learned. This, in contrast to estimation via a random walk over stiffness values, enables prediction of bending stiffness and improves overall model quality. We demonstrate, using a real-world soft robot, that the method learns a bending-stiffness model online while accurately estimating the robot's pose. Notably, reduced error in multi-step forward predictions indicates that the learned bending-stiffness GP improves overall model quality.

eess.SY↗

Neural Network-Based Virtual Wheel-Speed Sensor for Enhanced Low-Velocity State Estimation

Accurate wheel speed information is crucial for vehicle control and state estimation. Conventional sensors suffer from quantization and latency, especially at low velocities, while motor-speed signals in electric vehicles are distorted by drivetrain torsion. This work presents a neural-network-based virtual wheel-speed sensor that fuses wheel-speed and motor-speed signals to reduce errors from both sources. Validated on real-world Volkswagen ID.7 data, the real-time capable model achieves an error reduction of up to 85% compared to the production sensor and 47% compared to an optimized zero-phase filter, providing a smooth signal for driver-assistance functions. The results demonstrate robust generalization across diverse real-world maneuvers within the vehicle platform.

eess.SY↗

A Hybrid Autoencoder for Robust Heightmap Generation from Fused Lidar and Depth Data for Humanoid Robot Locomotion

Reliable terrain perception is a critical prerequisite for the deployment of humanoid robots in unstructured, human-centric environments. While traditional systems often rely on manually engineered, single-sensor pipelines, this paper presents a learning-based framework that uses an intermediate, robot-centric heightmap representation. A hybrid Encoder-Decoder Structure (EDS) is introduced, utilizing a Convolutional Neural Network (CNN) for spatial feature extraction fused with a Gated Recurrent Unit (GRU) core for temporal consistency. The architecture integrates multimodal data from an Intel RealSense depth camera, a LIVOX MID-360 LiDAR processed via efficient spherical projection, and an onboard IMU. Quantitative results demonstrate that multimodal fusion improves reconstruction accuracy by 7.2% over depth-only and 9.9% over LiDAR-only configurations. Furthermore, the integration of a 3.2 s temporal context reduces mapping drift.

cs.RO↗

Generalizable and Fast Surrogates: Model Predictive Control of Articulated Soft Robots using Physics-Informed Neural Networks

Soft robots can revolutionize several applications with high demands on dexterity and safety. When operating these systems, real-time estimation and control require fast and accurate models. However, prediction with first-principles (FP) models is slow, and learned black-box models have poor generalizability. Physics-informed machine learning offers excellent advantages here, but it is currently limited to simple, often simulated systems without considering changes after training. We propose physics-informed neural networks (PINNs) for articulated soft robots (ASRs) with a focus on data efficiency. The amount of expensive real-world training data is reduced to a minimum -- one dataset in one system domain. Two hours of data in different domains are used for a comparison against two gold-standard approaches: In contrast to a recurrent neural network, the PINN provides a high generalizability. The prediction speed of an accurate FP model is exceeded with the PINN by up to a factor of 467 at slightly reduced accuracy. This enables nonlinear model predictive control (MPC) of a pneumatic ASR. Accurate position tracking with the MPC running at 47 Hz is achieved in six dynamic experiments.

cs.RO↗

Dual Iterative Learning Control for Multiple-Input Multiple-Output Dynamics with Validation in Robotic Systems

Solving motion tasks autonomously and accurately is a core ability for intelligent real-world systems. To achieve genuine autonomy across multiple systems and tasks, key challenges include coping with unknown dynamics and overcoming the need for manual parameter tuning, which is especially crucial in complex Multiple-Input Multiple-Output (MIMO) systems. This paper presents MIMO Dual Iterative Learning Control (DILC), a novel data-driven iterative learning scheme for simultaneous tracking control and model learning, without requiring any prior system knowledge or manual parameter tuning. The method is designed for repetitive MIMO systems and integrates seamlessly with established iterative learning control methods. We provide monotonic convergence conditions for both reference tracking error and model error in linear time-invariant systems. The DILC scheme -- rapidly and autonomously -- solves various motion tasks in high-fidelity simulations of an industrial robot and in multiple nonlinear real-world MIMO systems, without requiring model knowledge or manually tuning the algorithm. In our experiments, many reference tracking tasks are solved within 10-20 trials, and even complex motions are learned in less than 100 iterations. We believe that, because of its rapid and autonomous learning capabilities, DILC has the potential to serve as an efficient building block within complex learning frameworks for intelligent real-world systems.

eess.SY↗

Bayesian Inference and Learning in Nonlinear Dynamical Systems: A Framework for Incorporating Explicit and Implicit Prior Knowledge

Accuracy and generalization capabilities are key objectives when learning dynamical system models. To obtain such models from limited data, current works exploit prior knowledge and assumptions about the system. However, the fusion of diverse prior knowledge, e. g. partially known system equations and smoothness assumptions about unknown model parts, with information contained in the data remains a challenging problem, especially in input-output settings with latent system state. In particular, learning functions that are nested inside known system equations can be a laborious and error-prone expert task. This paper considers inference of latent states and learning of unknown model parts for fusion of data information with different sources of prior knowledge. The main contribution is a general-purpose system identification tool that, for the first time, provides a consistent solution for both, online and offline Bayesian inference and learning while allowing to incorporate explicit and implicit prior system knowledge. We propose a novel interface for combining known dynamics functions with a learning-based approximation of unknown system parts. Based on the proposed model structure, closed-form densities for efficient parameter marginalization are derived. No user-tailored coordinate transformations or model inversions are needed, making the presented framework a general-purpose tool for inference and learning. The broad applicability of the devised framework is illustrated in three distinct case studies, including an experimental data set.

stat.ML↗

Learning-based Nonlinear Model Predictive Control of Articulated Soft Robots using Recurrent Neural Networks

Soft robots pose difficulties in terms of control, requiring novel strategies to effectively manipulate their compliant structures. Model-based approaches face challenges due to the high dimensionality and nonlinearities such as hysteresis effects. In contrast, learning-based approaches provide nonlinear models of different soft robots based only on measured data. In this paper, recurrent neural networks (RNNs) predict the behavior of an articulated soft robot (ASR) with five degrees of freedom (DoF). RNNs based on gated recurrent units (GRUs) are compared to the more commonly used long short-term memory (LSTM) networks and show better accuracy. The recurrence enables the capture of hysteresis effects that are inherent in soft robots due to viscoelasticity or friction but cannot be captured by simple feedforward networks. The data-driven model is used within a nonlinear model predictive control (NMPC), whereby the correct handling of the RNN's hidden states is focused. A training approach is presented that allows measured values to be utilized in each control cycle. This enables accurate predictions of short horizons based on sensor data, which is crucial for closed-loop NMPC. The proposed learning-based NMPC enables trajectory tracking with an average error of 1.2deg in experiments with the pneumatic five-DoF ASR.

cs.RO↗

Predictive Energy Management for Recuperation Axles in Refrigerated Trailers

Refrigerated truck trailers are currently mainly operated with environmentally harmful diesel units; an alternative is to operate the refrigeration unit with electrical energy. However, this requires a battery, the size of which can be reduced by using a recuperation axle, which recovers energy during braking. Current systems work purely reactively and often in so-called towing mode, in which a generator torque is provided without a braking request from the driver in order to secure the energy supply. However, this drag leads to additional consumption in the truck. This work quantifies the potential of predictive energy management that uses route and environmental data to minimize CO2 emissions. This was done using simulation data obtained with the help of VECTO. It was shown that there is still considerable potential for savings, so this paper provides an important basis for the later development of predictive energy management and, thus, for the electrification of refrigerated truck transports.

eess.SY↗

Efficient Online Inference and Learning in Partially Known Nonlinear State-Space Models by Learning Expressive Degrees of Freedom Offline

Intelligent real-world systems critically depend on expressive information about their system state and changing operation conditions, e.g., due to variation in temperature, location, wear, or aging. To provide this information, online inference and learning attempts to perform state estimation and (partial) system identification simultaneously. Current works combine tailored estimation schemes with flexible learning-based models but suffer from convergence problems and computational complexity due to many degrees of freedom in the inference problem (i.e., parameters to determine). To resolve these issues, we propose a procedure for data-driven offline conditioning of a highly flexible Gaussian Process (GP) formulation such that online learning is restricted to a subspace, spanned by expressive basis functions. Due to the simplicity of the transformed problem, a standard particle filter can be employed for Bayesian inference. In contrast to most existing works, the proposed method enables online learning of target functions that are nested nonlinearly inside a first-principles model. Moreover, we provide a theoretical quantification of the error, introduced by restricting learning to a subspace. A Monte-Carlo simulation study with a nonlinear battery model shows that the proposed approach enables rapid convergence with significantly fewer particles compared to a baseline and a state-of-the-art method.

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Reliable State Estimation in a Truck-Semitrailer Combination using an Artificial Neural Network-Aided Extended Kalman Filter

Advanced driver assistance systems are critically dependent on reliable and accurate information regarding a vehicles' driving state. For estimation of unknown quantities, model-based and learning-based methods exist, but both suffer from individual limitations. On the one hand, model-based estimation performance is often limited by the models' accuracy. On the other hand, learning-based estimators usually do not perform well in "unknown" conditions (bad generalization), which is particularly critical for semitrailers as their payload changes significantly in operation. To the best of the authors' knowledge, this work is the first to analyze the capability of state-of-the-art estimators for semitrailers to generalize across "unknown" loading states. Moreover, a novel hybrid Extended Kalman Filter (H-EKF) that takes advantage of accurate Artificial Neural Network (ANN) estimates while preserving reliable generalization capability is presented. It estimates the articulation angle between truck and semitrailer, lateral tire forces and the truck steering angle utilizing sensor data of a standard semitrailer only. An experimental comparison based on a full-scale truck-semitrailer combination indicates the superiority of the H-EKF compared to a state-of-the-art extended Kalman filter and an ANN estimator.

eess.SY↗

Nonlinear Two-Track Model of a Semitrailer with Experimental Validation of Lateral and Vertical Tire Forces

As part of the automation of commercial vehicles, the number of assistance systems in this field is continuously increasing. The semitrailer plays an important role for the vehicles driving dynamics due to its highly varying loads and the large proportion to the total mass of the truck-semitrailer, especially when it is fully loaded. To create a basis for further development of assistance systems for the semitrailer, this paper presents a two-track model which includes the lateral and roll dynamics of the semitrailer. This enables the future development of observer and filter-based estimation of vehicle states and parameters, which are impossible or very difficult to measure. For offline identification of the unknown model parameters, a Particle-Swarm-Optimization (PSO) algorithm will be used. The validation of the model is based on measurements from a test vehicle. The focus is on the lateral and vertical tire forces of the semitrailer, which are measured at the test vehicle using strain gauges.

eess.SY↗

Integrated Model Predictive Control of High-Speed Railway Running Gears with Driven Independently Rotating Wheels

Railway running gears with independently rotating wheels (IRW) can significantly improve wear figures, comfort, and safety in railway transportation, but certain measures for wheelset stabilization are required. This is one reason why the application of traditional wheelsets is still common practice in industry. Apart from lateral guidance, the longitudinal control is of crucial importance for railway safety. In the current contribution, an integrated controller for joined lateral and longitudinal control of a high-speed railway running gear with driven IRW is designed. To this end, a novel adhesion-based traction control law is combined with linear time-variant and nonlinear model predictive control (MPC) schemes for lateral guidance. The MPC schemes are able to use tabulated track geometry data and preview information about set points to minimize the lateral displacement error. Co-simulation results with a detailed multi-body simulation show the effectiveness of the approach compared with state-of-the-art techniques in various scenarios, including curving, varying velocities up to 400 km/h and abruptly changing wheel-rail adhesion conditions.

eess.SY↗

Neural-Attention-Based Deep Learning Architectures for Modeling Traffic Dynamics on Lane Graphs

Deep neural networks can be powerful tools, but require careful application-specific design to ensure that the most informative relationships in the data are learnable. In this paper, we apply deep neural networks to the nonlinear spatiotemporal physics problem of vehicle traffic dynamics. We consider problems of estimating macroscopic quantities (e.g., the queue at an intersection) at a lane level. First-principles modeling at the lane scale has been a challenge due to complexities in modeling social behaviors like lane changes, and those behaviors' resultant macro-scale effects. Following domain knowledge that upstream/downstream lanes and neighboring lanes affect each others' traffic flows in distinct ways, we apply a form of neural attention that allows the neural network layers to aggregate information from different lanes in different manners. Using a microscopic traffic simulator as a testbed, we obtain results showing that an attentional neural network model can use information from nearby lanes to improve predictions, and, that explicitly encoding the lane-to-lane relationship types significantly improves performance. We also demonstrate the transfer of our learned neural network to a more complex road network, discuss how its performance degradation may be attributable to new traffic behaviors induced by increased topological complexity, and motivate learning dynamics models from many road network topologies.

cs.LG↗

Traffic Queue Length and Pressure Estimation for Road Networks with Geometric Deep Learning Algorithms

Due to urbanization and the increase of individual mobility, in most metropolitan areas around the world congestion and inefficient traffic management occur. Highly necessary intelligent traffic control systems, which are able to reduce congestion, rely on measurements of traffic situations in urban road networks and freeways. Unfortunately, the instrumentation for accurate traffic measurement is expensive and not widely implemented. This thesis addresses this problem, where relatively inexpensive and easy to install loop-detectors are used by a geometric deep learning algorithm, which uses loop-detector data in a spatial context of a road network, to estimate queue length in front of signalized intersections, which can be then used for following traffic control tasks. Therefore, in the first part of this work a conventional estimation method for queue length (which does not use machine learning techniques) based on second-by-second loop-detector data is implemented, which uses detected shockwaves in queues to estimate the length and point of time for the maximum queue. The method is later used as reference but also as additional input information for the geometric deep learning approach. In the second part the geometric deep learning algorithm is developed, which uses spatial correlations in the road network but also temporal correlations in detector data time sequences by new attention mechanisms, to overcome the limitations of conventional methods like excess traffic demand, lane changing and stop-and-go traffic. Therefore, it is necessary to abstract the topology of the road network in a graph. Both approaches are compared regarding their performance, reliability as well as limitations and validated by usage of the traffic simulation software SUMO (Simulation of Urban MObility). Finally, the results are discussed in the conclusions and further investigations are suggested.

cs.LG↗