arXiv subjects

Stefan Pogatscher

Publications and source records attributed to Stefan Pogatscher.

7 recordsLinked to original sources

arXiv2026

Recrystallisation phenomena in an ultrafine-grained Al-Mg-Si alloy revealed by correlative in situ EBSD and TEM heating

Ultrafine-grained (UFG) aluminium alloys are promising lightweight structural materials for space applications, where a high grain-boundary density can act as sinks for irradiation-induced defects. Their deployment, however, is contingent on thermal stability: aluminium components in low-Earth orbit can reach $\sim$200 $^\circ$C under solar irradiation, close to where severely deformed aluminium alloys recrystallise. Accurate, bulk-representative determination of recrystallisation onset is therefore essential, yet conventional in situ transmission electron microscopy (TEM) heating is compromised by thin-film effects, ambiguous grain-boundary contrast, and small sampling volumes. Here, a UFG AA6061 (Al-Mg-Si) alloy produced by high-pressure torsion was studied by a direct comparison of in situ TEM heating and in situ electron backscatter diffraction (EBSD) heating, complemented by differential scanning calorimetry (DSC), analytical scanning transmission electron microscopy (STEM-EDX) and microhardness. In situ EBSD sampled $\sim 10^{3}$ grains from bulk material and resolved the microstructural evolution into sequential recovery, recrystallisation and grain-growth regimes, placing the onset of instability at $\sim$198 $^\circ$C. Calorimetry, microhardness and nanoscale elemental mapping showed that grain refinement suppresses GP-zones formation and shifts precipitation to lower temperatures, with precipitation neither retarding recrystallisation nor restoring strength once the UFG structure is consumed. Revisiting the Brailsford-Bullough-Hayns sink-strength theory with a KAM-informed, temperature-dependent internal sink strength, we show that the grain-boundary sink strength collapses as recovery and recrystallisation proceed. We establish in situ EBSD heating as an in operando method for bulk-representative determination of microstructural instabilities in advanced metallic systems.

cond-mat.mtrl-sci↗

arXiv2026

CuCrZr heat-sink irradiation performance reveals new challenges for thermonuclear fusion reactors

Commercial fusion energy requires materials that survive intense neutron bombardment whilst extracting extreme heat loads for conversion to electricity. The CuCrZr alloy, the leading heat-sink material for fusion reactors, derives its strength from a fine dispersion of nano-precipitates formed during prime-ageing heat-treatment. Whether this precipitation-hardening strategy can withstand fusion-relevant irradiation remains untested. Here we show, combining in situ transmission electron microscopy under heavy-ion irradiation and He implantation with thermodynamic and transmutation modelling, that the hardening precipitates dissolve under two opposing kinetic regimes: ballistic dissolution dominates at low temperatures, whilst dissolution and re-precipitation dominate at high temperatures. Although the accelerated dose rates inherent to ion irradiation shift the balance between ballistic mixing and thermal back-diffusion relative to reactor conditions, precipitate degradation at both kinetic extremes indicates that the prime-aged microstructure is unlikely to remain unaltered under prolonged neutron exposure. He bubbles and Kr-rich voids nucleate once vacancies become mobile, and transmutation over five service years irreversibly redirects the alloy chemistry towards Ni-Zr intermetallics. These three independent mechanisms converge to challenge the strategy on which CuCrZr performance depends, suggesting that the long-term performance of age-hardenable Cu-based heat-sink alloys in fusion reactors warrants further assessment. Our findings reveal a new materials challenge for fusion reactor design and commercialisation: the need for new Cu-based heat-sink alloys able to retain engineered strength whilst their chemistry is irreversibly rewritten - thermodynamically and ballistically - by the fusion neutron spectrum.

cond-mat.mtrl-sci↗

arXiv2026

Direct nanoscale observation of melting and solute redistribution in a hypoeutectic Al-Cu alloy with $\it{in\ situ}$ STEM

Melting and solidification of eutectic systems are classical topics in physical metallurgy, yet the mechanisms at nanoscale are less investigated, due to experimental limitations in spatiotemporal resolution. The advent of $\it{in\ situ}$ STEM heating with MEMS technology has recently enabled investigation of eutectic behavior as a function of temperature, time and electrical resistivity. Using this methodology, we investigate the evolution of a nanocrystalline hypoeutectic Al-Cu alloy. Melting initiated in the hotter central region and propagated outward, with grain boundaries acting as preferred sites for eutectic liquid formation via Cu enrichment. The Al$_2$Cu phase melted prior to complete matrix melting. Liquid-state Cu redistribution over a distance of 258 $μ$m - several orders of magnitude beyond solid-state diffusion limits - resulted in Al-rich rim accumulations and Cu enrichment at the outermost edge of the observed chip region. These observations are discussed in the context of classical predictions for melting of eutectic systems.

cond-mat.mtrl-sci↗

arXiv2024

Local electrochemical characterization of active Mg-Fe materials: from pure Mg to Mg50-Fe composites

This study demonstrates the applicability of the scanning electrochemical nanocapillary (SEN) technique to characterize the local surface reactivity of active systems, such as Mg-based materials. Owing to its confined electrolyte configuration, one undeniable strength of the method is to provide with unprecedented resolution direct visualization and assessment of the presence, distribution and nobility of different phases. High lateral resolution open-circuit potential (OCP) scans on single Fe-rich particles in Mg confirms that these particles serve as local cathodes while evidencing enhanced surface activation at the interfacial area between the particle and the Mg matrix. Valuable insights about nanoscale galvanic coupling within an intermetallic particle can therefore be retrieved, which are otherwise not accessible. On more complex systems, such as Mg50-Fe composites, the SEN technique allows individual assessment of the reactivity of the different microscale phases. By combining OCP scans and local potentiodynamic polarization measurements, we reveal that changes in surface reactivity and stability of Mg-rich phases in these composites are directly correlated to their different microstructure, i.e. phase spacing and composition, which are intrinsically linked to their processing parameters. The SEN technique is therefore an excellent tool to help us refine our mechanistic understanding of initial stages of corrosion in heterogeneous materials.

cond-mat.mtrl-sci↗

arXiv2022

Radiation-resistant aluminium alloy for space missions in the extreme environment of the solar system

Future human-based exploration of our solar system requires the invention of materials that can resist harsh environments. Age-hardenable aluminium alloys would be attractive candidates for structural components in long-distance spacecrafts, but their radiation resistance to solar energetic particles is insufficient. Common hardening phases dissolve and displacement damage occurs in the alloy matrix, which strongly degrades properties. Here we present an alloy where hardening is achieved by T-phase, featuring a giant unit cell and highly-negative enthalpy of formation. The phase shows record radiation survivability and can stabilize an ultrafine-grained structure upon temperature and radiation in the alloy, therby successfully preventing displacement damage to occur. Such concept can be considered ideal for the next-generation space materials and the design of radiation resistant alloy.

cond-mat.mtrl-sci↗

arXiv2022

MEMS-based in situ electron-microscopy investigation of rapid solidification and heat treatment on eutectic Al-Cu

The solidification behavior of a eutectic AlCu specimen is investigated via in situ scanning transmission electron microscope (STEM) experiments. Solidification conditions are varied by imposing various cooling conditions via a micro-electro-mechanical system (MEMS) based membrane. The methodology allows the use of material processed by a melting and casting route close to industrial metallurgically fabricated material for in situ STEM solidification studies. Different rapid solidification morphologies could be obtained solely on a single specimen by the demonstrated strategy. Additional post-solidification heat treatments are investigated in terms of observation of spheroidization of lamellas during annealing at elevated temperatures.

cond-mat.mtrl-sci↗

arXiv2020

A contamination-free electron-transparent metallic sample preparation method for MEMS experiments with in situ S/TEM

Microelectromechanical systems (MEMS) are currently supporting ground-breaking basic research in materials science and metallurgy as they allow in situ experiments on materials at the nanoscale within electron-microscopes in a wide variety of different conditions such as extreme materials dynamics under ultrafast heating and quenching rates as well as in complex electro-chemical environments. Electron-transparent sample preparation for MEMS e-chips remains a challenge for this technology as the existing methodologies can introduce contaminants, thus disrupting the experiments and the analysis of results. Herein we introduce a methodology for simple and fast electron-transparent sample preparation for MEMS e-chips without significant contamination. The quality of the samples as well as their performance during a MEMS e-chip experiment in situ within an electron-microscope are evaluated during a heat treatment of a crossover AlMgZn(Cu) alloy.

cond-mat.mtrl-sci↗