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Stefanos Papanikolaou

Publications and source records attributed to Stefanos Papanikolaou.

At least 37 records · Page 2Linked to original sources

Shear banding instability in \remove{high entropy} multi-component metallic glasses: Interplay of composition and short-range order}

The shear-banding instability in quasi-statically driven bulk metallic glasses emerges from collective dynamics, mediated by shear transformation zones and associated non-local elastic interactions. It is also phenomenologically known that sharp structural features of shear bands are typically correlated to the sharpness of the plastic yielding transition, being predominant in commonly studied alloys composed of multiple different elements, that have very different atomic radii. However, in the opposite limit \remove{of high-entropy multicomponent alloys,} where elements' radii are relatively similar, plastic yielding of bulk metallic glasses is highly dependent on compositional and ordering features. In particular, a known mechanism at play involves the formation of short-range order dominated by icosahedra-based clusters. Here, we report on atomistic simulations of multi-component metallic glasses with different chemical compositions showing that the degree of strain localization is largely controlled by the interplay between composition-driven icosahedra-ordering and collectively-driven shear transformation zones. By altering compositions, strain localization ranges from diffuse homogenized patterns to singular crack-like features. We quantify the dynamical yielding transition by measuring the atoms' susceptibility to plastic rearrangements, strongly correlated to the local atomic structure. We find that the abundance of short-range ordering of icosahedra within rearranging zones increases glassy materials' capacity to delocalize strain. The kind of plastic yielding can be often qualitatively inferred by the commonly used compositional descriptor that characterizes element associations, the misfit parameter $δ_a$, and also by uncommon ones, such as shear-band width and shear-band dynamics' correlation parameters.

cond-mat.mtrl-sci↗

Direct detection of plasticity onset through total-strain profile evolution

Plastic yielding in solids strongly depends on various conditions, such as temperature and loading rate and indeed, sample-dependent knowledge of yield points in structural materials promotes reliability in mechanical behavior. Commonly, yielding is measured through controlled mechanical testing at small or large scales, in ways that either distinguish elastic (stress) from total deformation measurements, or by identifying plastic slip contributions. In this paper we argue that instead of separate elastic/plastic measurements, yielding can be unraveled through statistical analysis of total strain fluctuations during the evolution sequence of profiles measured in-situ, through digital image correlation. We demonstrate two distinct ways of precisely quantifying yield locations in widely applicable crystal plasticity models, that apply in polycrystalline solids, either by using principal component analysis or discrete wavelet transforms. We test and compare these approaches in synthetic data of polycrystal simulations and a variety of yielding responses, through changes of the applied loading rates and the strain-rate sensitivity exponents.

cond-mat.mtrl-sci↗

Experimental Investigation of Crack Jumps during Initiation and Growth in IN718

The following study investigates the statistical nature of crack jumps during fatigue of Inconel 718. In-situ measurement in atmospheric air of the crack length at several loading and temperature conditions was conducted using a direct current potential drop (DCPD) method. Both annealed and heat-treated Inconel 718 samples were investigated. For a single sample, the normalized change of crack length was confirmed to not be a random process. This finding is significant in highlighting the time history features, which could be used in training machine learning models for the fundamental understanding of oxidation and the prediction of crack initiation and growth.

physics.app-ph↗

Inference and Prediction of Nanoindentation Response in FCC Crystals: Methods and Discrete Dislocation Simulation Examples

Nanoindentation, a common technique for probing the mechanical properties of crystalline materials, exhibits both surface and bulk-dominated responses that are linked to the parent crystal's elasticity and plasticity. For FCC crystals, the nanoindentation response is primarily controlled by the indented-grain's crystalline orientation and dislocation density. However, the indentation properties, such as hardness, have ambiguous significance at the nanoscale due to tip-specific size effects. Through extensive discrete dislocation dynamics simulations of flat-punch nanoindentation on FCC single crystals, we show that a one-to-one correspondence between an indented location and the pre-existing dislocation density is possible with the help of statistical, machine-learning algorithms. We cluster and classify various experimentally plausible ensembles with varying dislocation density and/or crystalline orientation, using nanoindentation force-depth curves or post-indent surface displacement images. We use this classification to statistically predict the nanoindentation response of a given location, through the average response of classified load-displacement curves. In addition, we demonstrate that our simulation results qualitatively agree with experimental data on common FCC single crystals. Ultimately, we propose a novel pathway to uncover the depth dependence of local surface material properties for more complete, non-destructive, microstructural characterization, through nanoindentation.

cond-mat.mtrl-sci↗

Microstructural Inelastic Fingerprints And Data-Rich Predictions of Plasticity and Damage in Solids

Inelastic mechanical responses in solids, such as plasticity, damage and crack initiation, are typically modeled in constitutive ways that display microstructural and loading dependence. Nevertheless, {linear} elasticity at infinitesimal deformations is used for microstructural properties. We demonstrate a framework that builds on sequences of microstructural images to develop fingerprints of inelastic tendencies, and then use them for data-rich predictions of mechanical responses up to failure. In analogy to common fingerprints, we show that these two-dimensional instability-precursor signatures may be used to reconstruct the full mechanical response of unknown sample microstructures; this feat is achieved by reconstructing appropriate average behaviors with the assistance of a deep convolutional neural network that is fine-tuned for image recognition. We demonstrate basic aspects of microstructural fingerprinting in a toy model of dislocation plasticity and then, we illustrate the method's scalability and robustness in phase field simulations of model binary alloys under mode-I fracture loading.

physics.app-ph↗

Bending, Nanoindentation and Plasticity Noise in FCC single and poly crystals

We present a high-throughput nanoindentation study of in-situ bending effects on incipient plastic deformation behavior of polycrystalline and single-crystalline pure aluminum and pure copper at ultra-nano depths (<200nm). We find that hardness displays a statistically inverse dependence on in-plane stress for indentation depths smaller than 10nm, and the dependence disappears for larger indentation depths. In addition, plastic noise in the nanoindentation force and displacement displays statistically robust noise features, independently of applied stresses. Our experimental results suggest the existence of a regime in FCC crystals where ultra-nano hardness is sensitive to residual applied stresses, but plasticity pop-in noise is insensitive to it.

cond-mat.mtrl-sci↗

The Emergence and Role of Dipolar Dislocation Patterns in Discrete and Continuum Formulations of Plasticity

The plasticity transition at the yield strength of a crystal typically signifies the tendency of dislocation defects towards relatively unrestricted motion. For an isolated dislocation the motion is in the slip plane with velocity proportional to the shear stress, while due to the long range interaction dislocation ensembles move towards satisfying emergent collective elastoplastic modes. Such collective motions have been discussed in terms of the elusively defined backstress. In this paper, we develop a two-dimensional stochastic continuum dislocation dynamics theory that clarifies the role of backstress and demonstrates a precise agreement with the collective behavior of its discrete counterpart, as a function of applied load and with only three essential free parameters. The main ingredients of the continuum theory is the evolution equations of statistically stored and geometrically necessary dislocation densities, which are driven by the long-range internal stress, a stochastic flow stress term and, finally, two local diffusion-like terms. The agreement is shown primarily in terms of the patterning characteristics that include the formation of dipolar dislocation walls.

cond-mat.mtrl-sci↗

Effects of Rate, Size and Prior Deformation in Microcrystal Plasticity

Crystal plasticity of sub-micron finite volumes is characterized by the flow of emergent dislocation defects, giving rise to size effects in mechanical properties and avalanche phenomena. In this chapter, we present a minimal model for discrete edge dislocations in a finite volume, that has been benchmarked against experimental data and displays known phenomenological trends. We discuss how this model can explain seemingly disconnected effects of rate, size and prior deformation on microcrystal plasticity. We demonstrate the statistical features of dislocation ensembles for both stress and displacement controlled loading conditions and explore in detail the connection between loading rate and displacement bursts. Finally, we present model studies of machine learning algorithms in microcrystal plasticity that both improve understanding and clarify the range of such methods' usefulness. In this way, we elucidate the role of prior deformation history on micro and nano-sized specimens and we use this understanding to predict the mechanical response of thin films through microstructural observations of pre-existing dislocation configurations.

cond-mat.mtrl-sci↗

The $Λ$-invariant and topological pathways to influence sub-micron strength and crystal plasticity

In small volumes, sample dimensions are known to strongly influence mechanical behavior, especially strength and crystal plasticity. This correlation fades away at the so-called mesoscale, loosely defined at several micrometers in both experiments and simulations. However, this picture depends on the entanglement of the initial defect configuration. In this paper, we study the effect of sample dimensions with a full control on dislocation topology, through the use of a novel observable for dislocation ensembles, the $Λ$-invariant, that depends only on mutual dislocation linking: It is built on the natural vortex character of dislocations and it has a continuum/discrete correspondence that may assist multiscale modeling descriptions. We investigate arbitrarily complex initial dislocation microstructures in sub-micron-sized pillars, using three-dimensional discrete dislocation dynamics simulations for finite volumes. We demonstrate how to engineer nanoscale dislocation ensembles that appear virtually independent from sample dimensions, either by biased-random dislocation loop deposition or by sequential mechanical loads of compression and torsion.

cond-mat.mes-hall↗

Learning crystal plasticity using digital image correlation: Examples from discrete dislocation dynamics

Digital image correlation (DIC) is a well-established, non-invasive technique for tracking and quantifying the deformation of mechanical samples under strain. While it provides an obvious way to observe incremental and aggregate displacement information, it seems likely that DIC data sets, which after all reflect the spatially-resolved response of a microstructure to loads, contain much richer information than has generally been extracted from them. In this paper, we demonstrate a machine-learning approach to quantifying the prior deformation history of a crystalline sample based on its response to a subsequent DIC test. This prior deformation history is encoded in the microstructure through the inhomogeneity of the dislocation microstructure, and in the spatial correlations of the dislocation patterns, which mediate the system's response to the DIC test load. Our domain consists of deformed crystalline thin films generated by a discrete dislocation plasticity simulation. We explore the range of applicability of machine learning (ML) for typical experimental protocols, and as a function of possible size effects and stochasticity. Plasticity size effects may directly influence the data, rendering unsupervised techniques unable to distinguish different plasticity regimes.

cond-mat.mtrl-sci↗

The Universality Class of Nano-Crystal Plasticity: Self-Organization and Localization in Discrete Dislocation Dynamics

The universality class of the avalanche behavior in plastically deforming crystalline and amorphous systems has been commonly discussed, despite the fact that the microscopic defect character in each of these systems is different. In contrast to amorphous systems, crystalline flow stress increases dramatically at high strains and/or loading rates. We perform simulations of a two-dimensional discrete dislocation dynamics model that minimally captures the phenomenology of nanocrystalline deformation. In the context of this model, we demonstrate that a classic rate-dependence of dislocation plasticity at large rates (> 1000/s), fundamentally controls the system's statistical character as it competes with dislocation nucleation: At large rates, the behavior is statistically dominated by long-range correlations of "dragged" mobile dislocations. At small rates, plasticity localization dominates in small volumes and a spatial integration of avalanche behaviors takes place.

cond-mat.mtrl-sci↗

Learning local, quenched disorder in plasticity and other crackling noise phenomena

When far from equilibrium, many-body systems display behavior that strongly depends on the initial conditions. A characteristic such example is the phenomenon of plasticity of crystalline and amorphous materials that strongly depends on the material history. In plasticity modeling, the history is captured by a quenched, local and disordered flow stress distribution. While it is this disorder that causes avalanches that are commonly observed during nanoscale plastic deformation, the functional form and scaling properties have remained elusive. In this paper, a generic formalism is developed for deriving local disorder distributions from field-response (e.g. stress/strain) timeseries in models of crackling noise. We demonstrate the efficiency of the method in the hysteretic random-field Ising model and also, models of elastic interface depinning that have been used to model crystalline and amorphous plasticity. We show that the capacity to resolve the quenched disorder distribution improves with the temporal resolution and number of samples.

cond-mat.mtrl-sci↗

Discrete Dislocation Dynamics Simulations of Nanoindentation with Pre-stress: Hardness and Statistics of Abrupt Plastic Events

The yield surface in crystal plasticity can be approached from various directions during mechanical loading. We consider the competition between nanoindentation and tensile loading towards plastic yielding. For this purpose, we develop a two-dimensional discrete dislocation model that is then utilized to investigate the hardness and pop-in event statistics during nanoindentation of single crystal under tensile pre-stress. Indentation is performed by using cylindrical (circular in 2D) indentation with varying radius and under both displacement and load control. Tensile in-plane stress, varying from zero to yield strength, is assigned to investigate the effect of pre-stress on hardness and pop-in statistics. At small indentation depths, the measured hardness is found to be smaller for larger tensile pre-stress; therefore, we conclude that nanoindentation can be used to detect plasticity. When indentation depth is larger, the effect of pre-stress is barely seen. Moreover, we discuss event statistics and the related effect of pre-stress.

cond-mat.mtrl-sci↗

Avalanches and Plastic Flow in Crystal Plasticity: An Overview

Crystal plasticity is mediated through dislocations, which form knotted configurations in a complex energy landscape. Once they disentangle and move, they may also be impeded by permanent obstacles with finite energy barriers or frustrating long-range interactions. The outcome of such complexity is the emergence of dislocation avalanches as the basic mechanism of plastic flow in solids at the nanoscale. While the deformation behavior of bulk materials appears smooth, a predictive model should clearly be based upon the character of these dislocation avalanches and their associated strain bursts. We provide here a comprehensive overview of experimental observations, theoretical models and computational approaches that have been developed to unravel the multiple aspects of dislocation avalanche physics and the phenomena leading to strain bursts in crystal plasticity.

cond-mat.mtrl-sci↗

The Origins of Asteroidal Rock Disaggregation: Interplay of Thermal Fatigue and Microstructure

The distributions of size and chemical composition in the regolith on airless bodies provides clues to the evolution of the solar system. Recently, the regolith on asteroid (25143) Itokawa, visited by the JAXA Hayabusa spacecraft, was observed to contain millimeter to centimeter sized particles. Itokawa boulders commonly display well-rounded profiles and surface textures that appear inconsistent with mechanical fragmentation during meteorite impact; the rounded profiles have been hypothesized to arise from rolling and movement on the surface as a consequence of seismic shaking. We provide a possible explanation of these observations by exploring the primary crack propagation mechanisms during thermal fatigue of a chondrite. We present the in situ evolution of the full-field strains on the surface as a function of temperature and microstructure, and observe and quantify the crack growth during thermal cycling. We observe that the primary fatigue crack path preferentially follows the interfaces between monominerals, leaving them intact after fragmentation. These observations are explained through a microstructure-based finite element model that is quantitatively compared with our experimental results. These results on the interactions of thermal fatigue cracking with the microstructure may ultimately allow us to distinguish between thermally induced fragments and impact products.

astro-ph.EP↗

Probing microplasticity in small scale FCC crystals via Dynamic Mechanical Analysis

In small-scale metallic systems, collective dislocation activity has been correlated with size effects in strength and with a step-like plastic response under uniaxial compression and tension. Yielding and plastic flow in these samples is often accompanied by the emergence of multiple dislocation avalanches. Dislocations might be active pre-yield, but their activity typically cannot be discerned because of the inherent instrumental noise in detecting equipment. We apply Alternate Current (AC) load perturbations via Dynamic Mechanical Analysis (DMA) during quasi-static uniaxial compression experiments on single crystalline Cu nano-pillars with diameters of 500 nm, and compute dynamic moduli at frequencies 0.1, 0.3, 1, and 10 Hz under progressively higher static loads until yielding. By tracking the collective aspects of the oscillatory stress-strain-time series in multiple samples, we observe an evolving dissipative component of the dislocation network response that signifies the transition from elastic behavior to dislocation avalanches in the globally pre-yield regime. We postulate that microplasticity, which is associated with the combination of dislocation avalanches and slow viscoplastic relaxations, is the cause of the dependency of dynamic modulus on the driving rate and the quasi-static stress. We construct a continuum mesoscopic dislocation dynamics model to compute the frequency response of stress over strain and obtain a consistent agreement with experimental observations. The results of our experiments and simulations present a pathway to discern and quantify correlated dislocation activity in the pre-yield regime of deforming crystals.

cond-mat.mtrl-sci↗

Obstacles and sources in dislocation dynamics: Strengthening and statistics of abrupt plastic events in nanopillar compression

Mechanical deformation of nanopillars displays features that are distinctly different from the bulk behavior of single crystals: Yield strength increases with decreasing size and plastic deformation comes together with strain bursts or/and stress drops (depending on loading conditions) with a very strong sensitivity of the stochasticity character on material preparation and conditions. The character of the phenomenon is standing as a paradox: While these bursts resemble the universal, widely independent of material conditions, noise heard in bulk crystals using acoustic emission (AE) techniques, they strongly emerge primarily with decreasing size and increasing strength in nanopillars. In this paper, we present a realistic but minimal discrete dislocation plasticity model for the elasto-plastic deformation of nanopillars that is consistent with the main experimental observations of nano pillar compression experiments and provides a clear insight to this paradox. With increasing sample size, the model naturally transitions between the typical progressive behavior of nanopillars to a behavior that resembles evidence for bulk mesoscale plasticity. The combination of consistent strengthening, large flow stress fluctuations and critical avalanches is only observed in the {\it depinning regime} where obstacles are much stronger than dislocation sources; in contrast, when dislocation source strength becomes comparable to obstacle barriers, then yield strength size effects are absent but plasticity avalanche dynamics is strongly universal, across sample width and aspect-ratio scales. Finally, we elucidate the mechanism that leads to the connection between depinning and size effects in our model dislocation dynamics. In this way, our model builds a way towards unifying statistical aspects of mechanical deformation across scales.

cond-mat.mtrl-sci↗

"Irregularization" of Systems of Conservation Laws

We explore new ways of regulating defect behavior in systems of conservation laws. Contrary to usual regularization schemes (such as a vanishing viscosity limit), which attempt to control defects by making them smoother, our schemes result in defects which are \textit{more singular}, and we thus refer to such schemes as "irregularizations". In particular, we seek to produce \textit{delta shock} defects which satisfy a condition of \textit{stationarity}. We are motivated to pursue such exotic defects by a physical example arising from dislocation dynamics in materials physics, which we describe.

math.AP↗