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Sylvain Deville

Publications and source records attributed to Sylvain Deville.

At least 37 records · Page 2Linked to original sources

Particles redistribution and structural defects development during ice templating

The freezing of colloidal suspensions is encountered in many natural and engineering processes. It can be harnessed through a process known as ice templating, to produce porous materials and composites exhibiting unique functional properties. The phenomenon by itself appears simple: a solidification interface propagates through a colloidal suspension. We are nevertheless still far from a complete understanding and control of the phenomenon. Such lack of control is reflected in the very large scattering of mechanical properties reported for ice-templated ceramics, largely due to the formation of structural defects. Through systematic in situ investigations, we demonstrate here the role of the suspension composition and the role of particle-particle electrostatic interactions on defect formation during ice templating. Flocculation can occur in the intercrystal space, leading to a destabilisation of the solid/liquid interface triggering the growth of crystals perpendicular to the main ice growth direction. This mechanism largely contributes to the formation of structural defects and explains, to a large extent, the scattering of compressive strength values reported in the literature.

physics.app-ph↗

Time lapse, three dimensional in situ imaging of ice crystal growth in a colloidal silica suspension

The freezing of colloidal suspensions is encountered in many natural and engineering processes such as the freezing of soils, food engineering, and cryobiology. It can also be used as a bio-inspired, versatile, and environmentally-friendly processing route for porous materials and composites. Yet, it is still a puzzling phenomenon with many unexplained features, due to the complexity of the system and the space and time scales at which the process should be investigated. We demonstrate here the interest of fast X-ray computed tomography to provide time-lapse, three-dimensional, in situ imaging of ice crystal growth in a colloidal silica suspension. The experimental measurements show that the local increase of colloid concentration does not affect the growth kinetics of the crystals, until the colloidal particles become closely packed. For particles much smaller than ice crystals, the concentrated colloidal suspension is equivalent to a simple liquid phase with higher viscosity and a freezing point determined by the concentration of colloidal particles.

physics.app-ph↗

An Ice Structuring Mechanism for Zirconium Acetate

The control of ice nucleation and growth is critical in many natural and engineering situations. Yet, very few compounds are able to interact directly with the surface of ice crystals. Ice-structuring proteins, found in certain fishes, plants and insects, bind to the surface of ice, thereby controlling their growth. We recently revealed the ice-structuring properties of zirconium acetate which are similar to those of ice-structuring proteins. Being a salt, and therefore different from the proteins having ice-structuring properties, its ice-structuring mechanism remains unelucidated. Here we investigate this ice-structuring mechanism through the role of the concentration of zirconium acetate and of the ice crystal growth velocity. We then explore other compounds presenting similar functional groups (acetate, hydroxyl, or carboxylic groups). Based on these results, we propose that zirconium acetate adopts a hydroxy-bridged polymer structure which can bind to the surface of the ice crystals through hydrogen bonding, thereby slowing down ice crystal growth.

cond-mat.mtrl-sci↗

Metastable and Unstable Cellular Solidification of Colloidal Suspensions

Colloidal particles are often seen as big atoms that can be directly observed in real space. They are therefore playing an increasingly important role as model systems to study processes of interest in condensed matter physics such as melting, freezing and glass transitions. The solidification of colloidal suspensions has long been a puzzling phenomenon with many unexplained features. Here we demonstrate and rationalize the existence of instability and metastability domains in cellular solidification of colloidal suspensions, by direct in situ high-resolution X-ray radiography and tomography observations. We explain such interface instabilities by a partial Brownian diffusion of the particles leading to constitutional supercooling situations. Processing under unstable conditions leads to localized and global kinetic instabilities of the solid/liquid interface, affecting the crystals morphology and particle redistribution behaviour.

cond-mat.soft↗

Influence of particle size on ice nucleation and growth during the freeze-casting process

The solidification behaviour of suspensions of alumina particles during directional solidification is investigated here by in situ observations using X-ray radiography and tomography. The objective of this study is to assess the influence of particle size on the solidification behaviour of the suspensions during the early stages of solidification. Four powders with particle size in the range 0.2-3.4μm (median size) were investigated. Solidification is obtained by cooling at a constant rate, starting from room temperature. Attention is specifically paid to the nucleation and growth behaviour of the ice crystals in these suspensions. We propose that the nucleation of ice crystals is controlled by the particle size, the surface of the particles acting as nucleation sites. Smaller particle size leads to a lower degree of supercooling since nucleation and growth can proceed at higher temperature than with larger particles. The initial interface velocity is dependent on the degree of supercooling, and controls the extent of the initial structural gradient in the resulting porous materials.

cond-mat.soft↗

Investigating the dispersion state of alumina suspensions: contribution of Cryo-FEGSEM characterizations

We illustrate in this paper the interest of cryo scanning electron microscopy (cryo-FEGSEM) to investigate the stability of alumina suspensions. The stability is investigated through viscosity, zeta potential, total organic carbon measurements and cryo-FEGSEM observations. We focus on two examples: the effect of the quantity of ammonium polyacrylate as dispersant and the effect of its chain length on alumina particles dispersion with a solid content of 32vol%. In the first example for some suspensions we measure values of viscosity or zeta potential too similar to discriminate the best state of dispersion. To overcome this problem we directly observe the suspensions with Cryo-FEGSEM. We take advantage of the recent developments of the technique, which provide now extremely high cooling rates and ensure that the freezing step does not induce observations artifacts related to the formation of ice. This technique provides an accurate vision of particles dispersion, agglomeration in ceramic suspensions and it is possible to visualize the excess of dispersant. In the second example the longer dispersant appears to be the more effective to obtain the best state of dispersion. Through both examples, we demonstrate that to have the best interpretation of results it is useful to combine direct observations by Cryo-FEGSEM and the usual properties measurements.

physics.app-ph↗

Dynamics of the freezing front during the solidification of a colloidal alumina aqueous suspension: in situ X-ray radiography, tomography and modeling

Ice templating of colloidal suspension is gaining interest in material science because it offers the possibility to shape advanced materials, and in particular porous ceramics. Recent investigations on this peculiar process show that a correlation between the morphology of the frozen suspension and the velocity of the freezing front do exist. The dynamics of the freezing front of a colloidal suspension of alumina is investigated in the present study by experimental tests, finite element numerical analysis and theoretical analytical calculations. The experimental tests are carried out by in situ X-ray radiography (investigation of the dynamics of the freezing front) and tomography (investigation of the resulting morphology of the frozen suspension). The finite element model is a continuous properties model; it is used for investigating the dynamics and the shape of the freezing front. The analytical model is based on the two-phase Stefan problem. We propose a solution for the dynamics of the solidification front based on the calculation of the diffusivity as a function of the particle fraction and local temperature.

cond-mat.mtrl-sci↗

Ice-Templating of Alumina Suspensions: Effect of Supercooling and Crystal Growth During the Initial Freezing Regime

We investigate the ice-templating behaviour of alumina suspensions by in-situ X-rays radiography and tomography. We focus here on the formation and structure of the transitional zone, which takes place during the initials instants of freezing. For many applications, this part is undesirable since the resulting porosity is heterogeneous, in size, morphology and orientation. We investigate the influence of the composition of alumina suspensions on the formation of the transitional zone. Alumina particles are dispersed by three different dispersants, in various quantities, or by chlorhydric acid. We show that the height and the morphology of the transitional zone are determined by the growth of large dendritic ice-crystals growing in a supercooled state, and growing much faster than the cellular freezing front. When the freezing temperature decreases, the degree of supercooling increases. This results in a faster freezing front velocity and increases the dimensions of the transitional zone. It is therefore possible to adjust the dimensions of the transitional zone by changing the composition of alumina suspensions. The counter-ion Na+ has the most dramatic influence on the freezing temperature of suspensions, yielding a predominance of cellular ice crystals instead of the usual lamellar crystals.

physics.app-ph↗

Fabrication and in vitro characterization of three-dimensional organic/inorganic scaffolds by robocasting

A key issue for the fabrication of scaffolds for tissue engineering is the development of processing techniques flexible enough to produce materials with a wide spectrum of solubility (bioresorption rates) and mechanical properties matching those of calcified tissues. These techniques must also have the capability of generating adequate porosity to further serve as a framework for cell penetration, new bone formation, and subsequent remodeling. In this study, we show how hybrid organic/inorganic scaffolds with controlled microstructures can be built using robotic assisted deposition at room temperature. Polylactide or polycaprolactone scaffolds with pore sizes ranging between 200-500 μm and hydroxyapatite contents up to 70 wt % were fabricated. Compressive tests revealed an anisotropic behavior of the scaffolds, strongly dependent on their chemical composition. The inclusion of an inorganic component increased their stiffness but they were not brittle and could be easily machined even for ceramic contents up to 70 wt%. The mechanical properties of hybrid scaffolds did not degrade significantly after 20 days in simulated body fluid. However, the stiffness of pure polylactide scaffolds increased drastically due to polymer densification. Scaffolds containing bioactive glasses were also printed. After 20 days in simulated body fluid they developed an apatite layer on their surface.

physics.app-ph↗

Critical effect of cubic phase on aging in 3 mol% yttria-stabilized zirconia ceramics for hip replacement prosthesis

The isothermal tetragonal-to-monoclinic transformation of 3Y-TZP ceramics sintered at two different temperatures (1450°C and 1550°C) and duration (2 and 5 h) is investigated at 134°C in steam. Particular attention is paid to the presence of a cubic phase and its effect on isothermal aging. Sintering at 1550°C can result in a significant amount of large cubic grains in the specimens, that have a detrimental impact on aging resistance, especially for the first stage of the aging process. Cubic grains appear to be enriched in yttrium, which in turn leads to a depletion of yttrium in the neighboring tetragonal grains. These grains will act as nucleation sites for tetragonal-to-monoclinic transformation. Even for specimens sintered at lower temperature, i.e. 1450°C, the presence of a cubic phase is expected from the phase diagram, leading to a significant effect on aging sensitivity.

cond-mat.mtrl-sci↗

Influence of surface finish and residual stresses on the ageing sensitivity of biomedical grade zirconia

We demonstrate in this paper the influence of surface finish on the ageing kinetics of biomedical grade zirconia. The critical influence of polishing has been systematically investigated by optical microscopy, atomic force microscopy and X-ray diffraction. The stress state around polishing scratches gives rise to preferential transformation in the zone of the induced scratches and consequently to accelerated ageing. The influence of residual stresses is analyzed semi-quantitatively by preparing samples with various surface finish, thus with various stress states. Rough polishing produces a compressive surface stress layer beneficial for the ageing resistance, while smooth polishing produces preferential transformation nucleation around scratches. When a thermal treatment of 2 h at 1200 °C is applied to relax the residual stresses, all the surfaces states exhibit the same sensitivity to ageing. These results demonstrate that roughness alone cannot be used for ensuring a long-term stability. The variation of ageing sensitivity is indeed related indirectly to the surface roughness via the induced surface stress state. The current ISO standards are not able to take these effects into account. Indeed, great variations in ageing kinetics were observed for samples with different surface states, although all well below the ISO requirements.

cond-mat.mtrl-sci↗

Porous silicon carbide and aluminum oxide with unidirectional open porosity as model target materials for radioisotope beam production

New silicon carbide (SiC) and aluminum oxide (Al2O3) of a tailor-made microstructure were produced using the ice-templating technique, which permits controlled pore formation conditions within the material. These prototypes will serve to verify aging of the new advanced target materials under irradiation with proton beams. Before this, the evaluation of their mechanical integrity was made based on the energy deposition spectra produced by FLUKA codes.

physics.app-ph↗

Low-temperature ageing of zirconia-toughened alumina ceramics and its implication in biomedical implants

Changes in crystalline phases resulting from low-temperature ageing of different yttria doped and non-doped zirconia-toughened alumina composites and nanocomposites were investigated under controlled humidity and temperature conditions in autoclave. A classical powder mixing processing route and a new modified colloidal processing route were used to process the composites. Different compositions ranging from 2.5 wt.% zirconia in a matrix of alumina to pure zirconia (3Y-TZP) were studied. It was observed that Al2O3+yttria stabilised ZrO2 composites exhibited significant ageing. However, ageing was much slower than traditionally observed for Y-TZP ceramics, due to the presence of the alumina matrix. Ageing was clearly limited for zirconia content beyond 25 wt.%. On the other side of the spectrum, Al2O3+2.5 wt.% ZrO2 initially presented a monoclinic fraction but did not show any ageing degradation. These composites seem to represent the best choice between slow crack growth and ageing resistance.

cond-mat.mtrl-sci↗

Freezing-induced ordering of block copolymer micelles

We demonstrate here the ordering of block copolymer micelles by ice templating, below 0 °C. We used this for the preparation of silica monoliths that present an ice-templated macroporosity, combined with a 2D hexagonal mesostructure templated by the addition of P123. We propose a mechanism triggered by the progressive freezing-induced concentration.

cond-mat.soft↗

Accelerated Aging in 3 mol%-Yttria-Stabilized Tetragonal Zirconia Ceramics Sintered in Reducing Conditions

The aging behavior of 3-mol%-yttria-stabilized tetragonal zirconia (3Y-TZP) ceramics sintered in air and in reducing conditions was investigated at 140°C in water vapor. It was observed by X-ray diffraction (XRD) that 3Y-TZP samples sintered in reducing conditions exhibited significantly higher tetragonal-to-monoclinic transformation than samples with similar density and average grain size values but obtained by sintering in air. This fact is explained by the increase of the oxygen vacancy concentration and by the presence at the grain boundary region of a new aggregate phase formed because of the exolution of Fe2+ ions observed by X-ray photoelectron spectroscopy.

cond-mat.mtrl-sci↗

A temperature-controlled stage for laser scanning confocal microscopy and case studies in chemistry of materials

If confocal microscopy is an ubiquitous tool in life science, its applications in chemistry and materials science are still, in comparison, very limited. Of particular interest in these domains is the use of confocal microscopy to investigate temperature-dependent phenomena such as self-assembly, diffusio- or thermophoresis, or crystal growth. Several hurdles must be solved to develop a temperature-controlled stage for laser scanning confocal microscopy, in particular regarding the influence of an elevated temperature gradient close to the microscope objective, which most people try very hard to avoid. Here we report the design of a temperature-controlled stage able to generate stable temperature gradients in both positive and negative temperature range and does not require use of liquid nitrogen. Our setup provides an excellent control of the temperature gradient, which can be coupled with a controlled displacement of the sample, making it useful in particular for a variety of solidification, chemistry, and interfacial problems. We illustrate the benefits of our setup with several case studies of interest in chemistry and materials science: the 3D real-time imaging of ice growth, the segregation of hard particles by growing crystals, the freezing behaviour of single emulsions, the self-shaping of oil droplets upon cooling, and the self-assembly of amphiphile molecules into helical structures. These results show how confocal microscopy coupled with a temperature-controlled stage is a welcome addition to the toolkit of chemists and materials scientists.

cond-mat.soft↗

Multiphase imaging of freezing particle suspensions by confocal microscopy

Ice-templating is a well-established processing route for porous ceramics. Because of the structure/properties relationships, it is essential to better understand and control the solidification microstructures. Ice-templating is based on the segregation and concentration of particles by growing ice crystals. What we understand so far of the process is based on either observations by optical or X-ray imaging techniques, or on the characterization of ice-templated materials. However, in situ observations at particle-scale are still missing. Here we show that confocal microscopy can provide multiphase imaging of ice growth and the segregation and organization of particles. We illustrate the benefits of our approach with the observation of particles and pore ice in the frozen structure, the dynamic evolution of the freeze front morphology, and the impact of PVA addition on the solidification microstructures. These results prove in particular the importance of controlling both the temperature gradient and the growth rate during ice-templating.

cond-mat.soft↗

Dynamics and ordering of weakly Brownian particles in directional drying

Drying of particle suspensions is an ubiquitous phenomenon with many natural and practical applications. In particular, in unidirectional drying, the evaporation of the solvent induces flows which accumulate particles at the liquid/air interface. The progressive build-up of a dense region of particles can be used, in particular, in the processing of advanced materials and architectures while the development of heterogeneities and defects in such systems is critical to their function. A lot of attention has thus been paid to correlate the flow and particles dynamics to the ordering of particles. However, dynamic observation at the particle scale and its correlation with local particle ordering are still missing. Here we show by measuring the particle velocities with high frame rate laser scanning confocal microscopy that the ordering of weakly Brownian particles during directional drying in a Hele-Shaw cell opened on one side depends on the particle velocity. Under the ambient and experimental conditions presented in the following, the particle velocities accumulate in two branches. A higher degree of ordering is found for the branch of faster particle velocity which we explain by an increase in the pressure drop which drags the particles into a denser packing as the flow velocity increases. This counter-intuitive behaviour is the opposite to what is found with Brownian particles, which can reorganize by Brownian motion into denser packing during drying, as long as the flow velocity is not too high. These results show that different kinetic conditions can be used to obtain dense, defect-free regions of particles after drying. In particular, it suggests that rapid, directional drying could be used to control the crystallinity of particle deposits.

cond-mat.soft↗