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Thejaswi U. Tumkur

Publications and source records attributed to Thejaswi U. Tumkur.

3 recordsLinked to original sources

Reducing dislocation defect levels via sub-melt nanosecond pulsed-laser induced densification of diamond

Dislocations and polishing-induced defect networks in synthetic diamond generate local strain fields that broaden Raman features and limit optical, thermal, and electronic performance. Sub-melt laser annealing has emerged as a route to repair near-surface defects without graphitization, yet quantitative evidence of densification, defect depletion, and property recovery remains limited. Here, we show that nanosecond pulsed-laser annealing (PLA) can relax dislocation-associated strain in single-crystal CVD diamond by compacting and reorganizing the damaged near-surface region. Single- and two-pulse PLA were applied, and structural evolution was quantified using co-registered ISO 25178 white-light interferometry, depth-resolved Raman spectroscopy, and cross-sectional STEM with geometric phase analysis (GPA). Across a 5x6 grid(n = 30), responsive regions show large reductions in local slope (Sdq 45-65%), developed area (Sdr 60-90%), height spread (Sp, Sz 30-65%), void volume (Vv 57-60%), and roughness amplitude (Sa, Sq 48-57%), consistent with densification of ~4-6.5 nm. Raman profiling reveals narrowing of the diamond line and improved spectral uniformity to depths of ~2-3 μm, indicating relaxation of dislocation-mediated strain beyond the compaction layer. STEM-GPA strain maps confirm smoother strain fields, reduced hotspots, and redistribution of localized strain concentrations after PLA. These results show that sub-melt PLA reduces dislocation-driven strain by compacting surface-connected free volume and reorganizing defect networks. The approach provides a scalable path to upgrade industrial-grade diamond including homoepitaxial, heteroepitaxial, and polycrystalline CVD to low-defect, device-ready surfaces relevant to high-power electronics, photonics, and quantum substrates.

physics.app-ph↗

Vector-level Feedforward Control of LPBF Melt Pool Area Using a Physics-Based Thermal Model

Laser powder bed fusion (LPBF) is an additive manufacturing technique that has gained popularity thanks to its ability to produce geometrically complex, fully dense metal parts. However, these parts are prone to internal defects and geometric inaccuracies, stemming in part from variations in the melt pool. This paper proposes a novel vector-level feedforward control framework for regulating melt pool area in LPBF. By decoupling part-scale thermal behavior from small-scale melt pool physics, the controller provides a scale-agnostic prediction of melt pool area and efficient optimization over it. This is done by operating on two coupled lightweight models: a finite-difference thermal model that efficiently captures vector-level temperature fields and a reduced-order, analytical melt pool model. Each model is calibrated separately with minimal single-track and 2D experiments, and the framework is validated on a complex 3D geometry in both Inconel 718 and 316L stainless steel. Results showed that feedforward vector-level laser power scheduling reduced geometric inaccuracy in key dimensions by 62%, overall porosity by 16.5%, and photodiode variation by 6.8% on average. Overall, this modular, data-efficient approach demonstrates that proactively compensating for known thermal effects can significantly improve part quality while remaining computationally efficient and readily extensible to other materials and machines.

cs.CE↗

Control of Förster energy transfer in vicinity of metallic surfaces and hyperbolic metamaterials

Optical cavities, plasmonic structures, photonic band crystals, interfaces, as well as, generally speaking, any photonic media with homogeneous or spatially inhomogeneous dielectric permittivity (including metamaterials) have local densities of photonic states, which are different from that in vacuum. These modified density of states environments are known to control both the rate and angular distribution of spontaneous emission. In the present study, we ask the question whether the proximity to metallic and metamaterial surfaces can affect other physical phenomena of fundamental and practical importance. We show that the same substrates and the same nonlocal dielectric environments that boost spontaneous emission, also inhibit Förster energy transfer between donor and acceptor molecules doped into a thin polymeric film. This finding correlates with the fact that in dielectric media, the rate of spontaneous emission is proportional to the index of refraction n, while the rate of the donor-acceptor energy transfer (in solid solutions with random distribution of acceptors) is proportional to n^-1.5. This heuristic correspondence suggests that other classical and quantum phenomena, which in regular dielectric media depend on n, can also be controlled with custom-tailored metamaterials, plasmonic structures, and cavities.

physics.optics↗