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Thomas Sattel

Publications and source records attributed to Thomas Sattel.

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The impact of AI on engineering design procedures for dynamical systems

Artificial intelligence (AI) is driving transformative changes across numerous fields, revolutionizing conventional processes and creating new opportunities for innovation. The development of mechatronic systems is undergoing a similar transformation. Over the past decade, modeling, simulation, and optimization techniques have become integral to the design process, paving the way for the adoption of AI-based methods. In this paper, we examine the potential for integrating AI into the engineering design process, using the V-model from the VDI guideline 2206, considered the state-of-the-art in product design, as a foundation. We identify and classify AI methods based on their suitability for specific stages within the engineering product design workflow. Furthermore, we present a series of application examples where AI-assisted design has been successfully implemented by the authors. These examples, drawn from research projects within the DFG Priority Program \emph{SPP~2353: Daring More Intelligence - Design Assistants in Mechanics and Dynamics}, showcase a diverse range of applications across mechanics and mechatronics, including areas such as acoustics and robotics.

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Reconstruction of continuum robots by marker-free shape registration of image data using a kinematic model

Continuum robots are slender, flexible manipulators that navigate confined, curved workspaces and are gaining traction in aerospace, inspection, automation, and minimally invasive medical applications. Predicting their shape from physics-based models alone remains challenging, making accurate measurement of the deformed backbone essential for model validation and reference-data acquisition. We present an optimization-based shape-registration algorithm that fits a parametric three-dimensional curve directly to image observations within a photogrammetric pipeline, targeting marker-free measurement rather than sensing under occlusion. By matching reconstruction points to robot pixels, the method requires no prior knowledge of the robot's location in each image. Across most configurations, the estimated backbone deviates from ground truth by less than 1 mm (0.67% of the robot's length). On real concentric-tube continuum robots, the reconstruction agrees with ten discrete manual photogrammetric measurements over 18 configurations, while replacing the manual procedure with an automated pipeline that runs in roughly 0.5 s per configuration.

cs.RO