Searcharxiv⌕ Search

arXiv subjects

Ujjal Saikia

Publications and source records attributed to Ujjal Saikia.

2 recordsLinked to original sources

A first-principles study of Zn induced liquid metal embrittlement at bcc and fcc grain boundaries

Zn induced liquid metal embrittlement (LME) is a major concern in particular for advanced high strength steels, which often contain a significant amount of austenite compared to established steel grades. Using density functional theory (DFT) calculations we, therefore, compare the behaviour of Zn in ferrite (bcc) and austenite (fcc) grain boundaries (GBs) with different magnetic ordering to investigate the role of crystal structure as well as magnetism in LME. We address the performance of DFT based paramagnetic calculations by utilizing the spin space averaging relaxation approach. Our results show that both magnetic and elastic contributions have significant influence towards segregation and embrittling behaviour of Zn. The primary requirement is the elastic contribution, while the presence of magnetic disorder increases the critical concentrations for the onset of GB weakening. While Zn segregation is more favourable in bcc compared to fcc GB, larger impact of Zn coverage on GB weakening is observed for fcc. For both structures, the rapid decrease in surface defect state energies is identified as the driving force behind GB weakening. These surface defect states stabilize at lower Zn concentrations than GB defect states.

cond-mat.mtrl-sci↗

Giant segregation transition as origin of liquid metal embrittlement in the Fe-Zn system

A giant Zn segregation transition is revealed using CALPHAD-integrated density-based modelling of segregation into Fe grain boundaries (GBs). The results show that above a threshold of only a few atomic percent Zn in the alloy, a substantial amount of up to 60 at.\% Zn can segregate to the GB. We found that the amount of segregation abruptly increases with decreasing temperature, while the Zn content in the alloy required for triggering the segregation transition decreases. Direct evidence of the Zn segregation transition is obtained using high-resolution scanning transmission electron microscopy. Base on the model, we trace the origin of the segregation transition back to the low cohesive energy of Zn and a miscibility gap in Fe-Zn GB, arising from the magnetic ordering effect, which is confirmed by ab-initio calculations. We also show that the massive Zn segregation resulting from the segregation transition greatly assists with liquid wetting and reduces the work of separation along the GB. The current predictions suggest that control over Zn segregation, by both alloy design and optimizing the galvanization and welding processes, may offer preventive strategies against liquid metal embrittlement.

cond-mat.mtrl-sci↗