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Vineet Dawara

Publications and source records attributed to Vineet Dawara.

6 recordsLinked to original sources

Uncertainty-guided active learning for surrogate prediction of stream-finishing wear fields

In stream finishing, the wear experienced by a workpiece depends strongly on its orientation within the rotating abrasive media. Determining suitable orientations to achieve uniform wear requires evaluating the wear-rate field over all feasible orientations. Although the discrete element method (DEM) accurately resolves particle interactions, simulating hundreds of feasible orientations for a new geometry is computationally expensive. We present an uncertainty-guided surrogate framework that predicts, directly from geometry, the three fields governing erosion: per-triangle normal impact velocity, tangential impact velocity, and particle impact flux. These fields are combined through the Finnie wear model to reconstruct the wear-rate distribution. The surrogate employs a deep ensemble whose disagreement estimates epistemic uncertainty, enabling an active-learning strategy that selectively performs DEM simulations for the most uncertain orientations. Trained using only $13\%$ of the $696$ feasible orientations, the surrogate achieves Spearman rank correlations of $0.93$, $0.89$, and $0.93$ for the normal impact velocity, tangential impact velocity, and particle impact flux, respectively. Moreover, the predicted uncertainty is well calibrated, reliably anticipating prediction error and the fidelity of the reconstructed wear field, which matches DEM with a Spearman rank correlation of up to $0.97$ for low-uncertainty orientations and degrades in a controlled manner as uncertainty increases.

cond-mat.mtrl-sci

Dynamic fragmentation of residually stressed solids: From microscopic instabilities to universal scaling

The dynamic fragmentation of residually stressed solids involves a complex interplay between stored elastic energy, stress wave propagation, and crack instabilities. In this work, we investigate the fracture mechanics of chemically toughened glass through high-velocity projectile impact experiments and a novel micromechanical network model. We rigorously incorporate residual stress into the discrete lattice framework via a prescribed inelastic strain (eigenstrain) distribution, formulated as equivalent body and surface forces to ensure mesh-independent fracture paths. Our experiments and simulations demonstrate that while the fracture topology shifts from coarse to fine with increasing impact energy, the cumulative fragment size distribution consistently follows an exponential decay. Crucially, we reveal a universal scaling law: fragment size distributions from diverse loading conditions and stress profiles collapse onto a single master curve when normalized by the mean fragment area. Furthermore, the model elucidates the determinants of fragmentation, showing that the resulting fragment size is governed not only by the magnitude of residual stress but also by the steepness of the stress gradient. At the microscopic scale, we identify a mechanism for dynamic instability where non-sequential bond breaking ahead of the crack tip leads to apparent local crack speeds exceeding the Rayleigh wave speed ($c_r$). These arrested micro-branches, analogous to the Burridge-Andrews mechanism, provide a physical explanation for the "tongue-like" features and hackle zones observed in post-mortem fractography.

cond-mat.soft

On the onset of slip at adhesive elastic interfaces

The transition from static to dynamic friction when an elastic body is slid over another is now known to result from the motion of interface rupture fronts. These fronts may be either crack-like or pulse-like, with the latter involving reattachment in the wake of the front. How and why these fronts occur remains a subject of active theoretical and experimental investigation, given its wide ranging implications for a range of problems in tribology. In this work, we investigate this question using an elastic lattice-network representation; bulk and interface bonds are simulated to deform and, in the latter case, break and reform dynamically in response to an applied remote displacement. We find that, contrary to the oft-cited rigid body scenario with Coulomb-type friction laws, the type of rupture front observed depends intimately on the location of the applied boundary condition. Depending on whether the sliding solid is pulled, pushed or sheared -- all equivalent applications in the rigid case -- distinct interface rupture modes can occur. We quantify these rupture modes, evaluate the interface stresses that lead to their formation, and and study their subsequent propagation dynamics. A strong analogy between the sliding friction problem and mode II fracture emerges from our results, with attendant wave speeds ranging from slow to Rayleigh. We discuss how these fronts mediate interface motion and implications for the general transition mechanism from static to dynamic friction.

cond-mat.soft

Synthetic space bricks from lunar and martian regolith via sintering

The prospect of establishing extra-terrestrial habitats using in situ resource utilization (ISRU) constitutes a long-term goal of multiple space agencies around the world. In this work, we investigate sintering as a potential route for making building blocks -- termed synthetic space bricks -- using \emph{in situ} regolith material. By systematically investigating sintering parameters using a numerical lattice model, coupled with experimental observations and post sintering characterization, we propose a process protocol for two lunar -- lunar highland simulant (LHS) and lunar mare dust simulant (LMS) -- and one martian (martian global simulant, MGS) simulants. The resulting bricks demonstrate compressive strengths of upto 45 MPa under uniaxial loading, depending on the simulant used. These strengths are much greater than those typically mandated for structural applications under reduced gravity. We infer microscale sintering mechanisms at the individual particle level indirectly, by measuring temporal evolution exponents of sample dimensions during sintering. For all three simulants, volume diffusion appears to be the primary mechanism for particle coalescence. Our results clearly make a strong case for the use of sintering as a potentially scalable method for consolidating regolith into brick-like structures for load-bearing applications in extra-terrestrial settings.

physics.app-ph

Design of a low-velocity impact framework for evaluating space-grade materials

Material deformation and failure under impact loading is a subject of active investigation in space science and often requires very specialized equipment for testing. In this work, we present the design, operational analysis and application of a low-velocity ($\sim 100$ m/s) projectile impact framework for evaluating the deformation and failure of space-grade materials. The system is designed to be modular and easily adaptable to various test geometries, while enabling accurate quantitative evaluation of plastic flow. Using coupled numerical methods and experimental techniques, we first establish an operating procedure for the system. Following this, its performance in two complementary impact configurations is demonstrated using numerical and experimental analysis. In the first, a Taylor impact test is performed for predicting the deformed shape of a cylindrical projectile impinging on a rigid substrate. In the second, deformation of a plate struck by a rigid projectile is evaluated. In both cases, physics-based models are used to interpret the resulting fields. We present a discussion of how the system may be used both for material property estimation (e.g., dynamic yield strength) as well as for failure evaluation (e.g., perforation and fracture) in the same projectile impact configuration.

cond-mat.mtrl-sci

Porosity governs failure in bioconsolidated space bricks

Understanding the mechanical response and failure of consolidated extra-terrestrial soils requires analyses of the interactions between propagating cracks the material's inherent pore structure. In this work, we investigate the fracture behaviour of lunar soil simulant consolidated using microbially induced calcite precipitation (MICP). We develop a numerical framework, based on a lattice network with local beam elements, to simulate the nucleation, propagation, branching and merging of multiple cracks within the sample. Our simulations capture the effects of local pores on crack paths as well as provides a means to predict the behaviour of samples with varying global porosity and/or uncertainties in local material stiffness. We identify multiple statistical lattice parameters that encode signatures of single or multiple crack growth events. Our results reveal the complexities involved in the fracture process with porous brittle solids and may easily be adapted to understand failure mechanisms and micro/macro crack evolution in other consolidated structures.

cond-mat.mtrl-sci