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Weiyue Zhou

Publications and source records attributed to Weiyue Zhou.

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Anomalous bulk dealloying below the parting limit

Dealloying has been extensively studied both as a corrosion degradation mechanism in structural materials, including those used in nuclear, aerospace, or marine environments, and as a versatile method to fabricate porous materials for catalysts and other functional applications. Classical dealloying theory in aqueous environments predicts a critical reactive-element concentration (parting limit) for continuous selective dissolution at temperatures where bulk diffusion does not dominate; this threshold is commonly reported around 50~60 at.%. Yet recent studies show that molten salt environments can generate extensive bulk dealloying below this threshold. Despite the importance of this anomalous dealloying behavior in many energy systems and electrochemical applications, its fundamental origin remains elusive. Here, we address this critical gap, revealing a grain boundary (GB)-assisted bulk dealloying mechanism. Using three-dimensional (3D) reconstruction of the dealloyed regions correlated with crystallographic and elemental analyses, we directly map the 3D GB-void architecture and reveal that diffusion-induced recrystallization (DIR) generates a high-density GB network, which then promotes molten-salt infiltration and can drive bulk dealloying far-below the conventionally reported parting limit, producing a distinctive morphology reminiscent of discontinuous precipitation (DP). Understanding this dynamic GB-void interplay is crucial for the prediction and control of dealloying in complex electrochemical environments.

cond-mat.mtrl-sci

Corrosion Evolution of T91 Steel in Static Lead-Bismuth Eutectic Under an Oxidising Environment

Understanding corrosion in liquid metal-cooled nuclear systems is essential in order be able to control it. While much literature exists detailing corrosion rates and mechanisms of structural materials in liquid metals, much still remains to be discovered in new regimes of temperature, chemistry, and impurity content. We focus on a less-studied set of conditions, specifically to investigate how liquid lead-bismuth eutectic (LBE) corrodes ferritic/martensitic steels under high-temperature oxidizing conditions. We find that the evolution of corrosion is determined by the formation of protection layer on the surface. The area without effective protection layer experiences oxidation along martensite grain boundaries, transitioning from intergranular attack to broader area corrosion as it progresses. The area a stable, coherent oxide scale will slow the corrosion process and then is oxidized along pre-austenite grain boundaries. Both chromium and oxygen diffusion play vital roles in this process. Most surprisingly, a layer of iron enriched body-centred cubic phase forms on the surface of LBE-corroded T91, contradicting previous studies, which reported only oxide-based surface layers.

cond-mat.mtrl-sci

Quantifying Multidimensional Transport Effects on Permeability Inference in FLiBe Systems Using a Validation-Informed Modeling Framework

Permeability of hydrogen isotopes in molten salts is commonly inferred from permeation experiments using simplified one-dimensional interpretations, which may not capture the coupled transport pathways present in realistic systems. In this work, a multi-dimensional, multi-material hydrogen isotope transport modeling framework implemented in FESTIM is benchmarked against permeation measurements from the HYPERION experiment conducted at the MIT Plasma Science and Fusion Center.The model explicitly resolves transport across molten salt and nickel structures, as well as external boundary conditions, enabling system-level interpretation of the measured permeation fluxes over the temperature range 773-973K. Rather than relying on idealized one-dimensional formulations for permeability estimation, this study employs a validation-informed inverse framework to assess how multidomain transport and external boundary assumptions influence the permeability inferred from experimental fluxes.Two limiting external boundary conditions, representing ideal coating and uncoated vessel behavior, are used to define a physically motivated envelope for hydrogen isotope exchange with the environment.The model captures the observed magnitude and temperature dependence of permeation fluxes under both conditions, while revealing significant lateral transport and sidewall leakage pathways that are not represented in one-dimensional interpretations.The inferred FLiBe permeability exhibits consistent Arrhenius behavior but spans a range that depends strongly on the assumed boundary conditions, demonstrating that using one-dimensional formulations to describe a permeation experiment may not be adequate to extract accurate permeability.These results provide a physically grounded framework for interpreting permeation measurements in coupled liquid-metal systems and highlight the importance of multidomain transport modeli

physics.comp-ph

Permeation behaviour of hydrogen isotopes in molten FLiBe (2LiF-BeF2): Identifying sources of uncertainty and associated measurement challenges

This paper presents results from systematic investigations conducted in the HYPERION facility to quantify permeabilities of hydrogen isotopes in FLiBe over a temperature range of 773K - 973K. To address the knowledge gap resulting from widely scattered transport parameters reported in the earlier studies, HYPERION experiments incorporate specific provisions to probe unsubstantiated assumptions, including a one-dimensional permeation, membrane surface coverage by the salt, and ideal wettability of the salt-metal interface. Suppression of the isotopic transport behaviour for metal-side charging highlights the permeation barrier characteristics of a bubble-laden Ni-FLiBe interface, impacting permeability by up to 77%. This work attempts to resolve this issue via salt-side charging and informs constraints on the permeant charging methodology for future studies. The initial insights from HYPERION experiments call into question the design choices and estimated transport properties in earlier works. This study provides a plausible explanation for the observed scatter in H/D/T transport in FLiBe.

physics.plasm-ph

BABY 1L: First Tritium Breeding Campaign Results

Achieving tritium self-sufficiency is a critical challenge for future fusion power plants. The BABY 1L experiment, part of the LIBRA project at MIT, aims to benchmark tritium breeding and release in molten salt breeder systems under deuterium-tritium (DT) neutron irradiation. Building on the initial \SI{100}{mL} campaign, BABY 1L introduces a tenfold increase in breeder volume, improved thermal and gas handling systems, and enhanced neutron diagnostics, including a proton recoil telescope. We report on results from four irradiation experiments using sealed-tube DT neutron generators, with tritium collected by water bubblers measured via liquid scintillation counting. Experimentally determined Tritium Breeding Ratios (TBRs) were compared to OpenMC neutronics simulations, showing very good agreement. The measured TBR values demonstrate a six-fold improvement over the \SI{100}{mL} experiments, largely attributed to the increased solid angle and improved measurement fidelity. We also investigate tritium release dynamics and identify diffusion-limited transport as the dominant regime in the salt volume in the temperature range 630-750 \si{\celsius}. Additionally, we observe that the introduction of hydrogen in the helium carrier gas significantly accelerates tritium release, consistent with an isotopic exchange mechanism. All analysis is conducted through the open-source \texttt{libra-toolbox} \cite{libra-toolbox}, which streamlines simulation, data processing, and validation across experimental campaigns. These results provide critical insights into the design and operation of future liquid breeder systems and demonstrate the maturity of the BABY platform as a testbed for tritium breeding studies.

physics.ins-det

Advancing Tritium Self-Sufficiency in Fusion Power Plants: Insights from the BABY Experiment

In the pursuit of fusion power, achieving tritium self-sufficiency stands as a pivotal challenge. Tritium breeding within molten salts is a critical aspect of next-generation fusion reactors, yet experimental measurements of \gls{tbr} have remained elusive. Here we present the results of the \gls{baby} experiment, which represents a pioneering effort in tritium research by utilizing high-energy (\SI{14}{\mega\electronvolt}) neutron irradiation of molten salts, a departure from conventional low-energy neutron approaches. Using a small-scale (\SI{100}{\milli\litre}) molten salt tritium breeding setup, we not only simulated, but also directly measured a \gls{tbr}. This innovative approach provides crucial experimental validation, offering insights unattainable through simulation alone. Moreover, our findings reveal a surprising outcome: tritium was predominantly collected as HT, contrary to the expected TF. This underscores the complexity of tritium behavior in molten salts, highlighting the need for further investigation. This work lays the foundation for a more sophisticated experimental setup, including increasing the volume of the breeder, enhancing neutron detection, and refining tritium collection systems. Such improvements are crucial for advancing our understanding of fusion reactor feasibility and paving the way for future experiments.

physics.plasm-ph

One Dimensional Wormhole Corrosion in Metals

Corrosion is a ubiquitous failure mode of materials in extreme environments. The more localized it is, the more difficult it is to detect and more deleterious its effects. Often, the progression of localized corrosion is accompanied by the evolution of porosity in materials, creating internal void-structures that facilitate the ingress of the external environment into the interior of the material, further accelerating the internal corrosion. Previously, the dominant morphology of such void-structures has been reported to be either three-dimensional (3D) or two-dimensional (2D). Here, we report a more localized form of corrosion, which we call 1D wormhole corrosion. Using electron tomography, we show multiple examples of this 1D and percolating morphology that manifests a significantly high aspect ratio differentiable from 2D and 3D corrosion. To understand the origin of this mechanism in a Ni-Cr alloy corroded by molten salt, we combined energy-filtered four-dimensional scanning transmission electron microscopy (EF-4D-STEM) and ab initio density functional theory (DFT) calculations to develop a vacancy mapping method with nanometer-resolution, identifying a remarkably high vacancy concentration in the diffusion-induced grain boundary migration (DIGM) zone, up to 100 times the equilibrium value at the melting point. These vacancy supersaturation regions act as the precursors of wormholes, and lead to the asymmetrical growth of voids along GBs. We show that similar 1D penetrating corrosion morphologies could also occur in other materials or corrosion conditions, implying the broad impact of this extremely localized corrosion mechanism. Deciphering the origins of 1D corrosion is an important step towards designing structural materials with enhanced corrosion resistance, and also offers new pathways to create ordered-porous materials for functional applications.

cond-mat.mtrl-sci

Proton Irradiation-Decelerated Intergranular Corrosion of Ni-Cr Alloys in Molten Salt

The effects of ionizing radiation on materials often reduce to "bad news." Radiation damage usually leads to detrimental effects such as embrittlement, accelerated creep, phase instability, and radiation-altered corrosion. This last point merits special attention. Elucidating synergies between radiation and corrosion has been one of the most challenging tasks impeding the deployment of advanced reactors, stemming from the combined effects of high temperature, corrosive coolants, and intense particle fluxes. Here we report that proton irradiation significantly and repeatably decelerates intergranular corrosion of Ni-Cr alloys in molten fluoride salt at 650C. We demonstrate this effect by showing that the depth of intergranular voids resulting from Cr leaching into the salt is reduced by the proton irradiation alone. Interstitial defects generated from proton irradiation result in radiation-enhanced diffusion, more rapidly replenishing corrosion-injected vacancies with alloy constituents, thus playing the crucial role in decelerating corrosion. Our results show that in industrially-relevant scenarios irradiation can have a positive impact, challenging our view that radiation damage always results in negative effects.

physics.app-ph