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Wenwen Song

Publications and source records attributed to Wenwen Song.

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In situ synchrotron X-ray diffraction study of flash austenitization and process design insights in medium-Manganese steels for energy applications

Medium Mn steels (MMnSs) are promising candidates for energy-related infrastructure because their multiphase microstructures and austenite stability can be tailored to improve failure resistance under demanding service conditions. Flash austenitization (FA) provides a rapid route to form austenite while limiting prior austenite grain coarsening and substitutional solute homogenization, but the related short-time transformation kinetics remain insufficiently quantified. In the present work, the effects of FA temperature and initial microstructure on austenitization kinetics were investigated in an Fe-6Mn-1.5Si-1Cr-0.3Mo-0.05Nb-0.2C (wt.%) MMnS using dilatometry-integrated in situ synchrotron X-ray diffraction. Two initial microstructures produced by austenite reversion treatment (ART) were heated at 100 degrees C/s to 850 degrees C, 900 degrees C, or 950 degrees C and then held isothermally. Rapid heating alone is insufficient for full austenitization, even above the reference Ac3 temperature determined under slow heating. Full austenitization, defined by bcc fraction (f_alpha) <= 1 wt.%, requires short holding, decreasing from about 8 s at 850 degrees C to about 2 s at 950 degrees C. The final stage of austenitization is less sensitive to FA temperature than the early holding stage. The initial ART state mainly shifts the starting austenite fraction, whereas both states show comparable kinetic trends at higher FA temperatures.

cond-mat.mtrl-sci

Near-atomic investigation on the elemental redistribution during co-precipitation of nano-sized kappa phase and B2 phase in an Al-alloyed lightweight steel

In the present study, correlative transmission Kikuchi diffraction transmission electron microscopy (TKD-TEM) measurements, atom probe tomography (APT), and density functional theory (DFT) calculations are used to reveal the elemental redistribution during co-precipitation of nanosized kappa and B2 phases in an FCC matrix of an Al alloyed Fe-10Al-7Mn-6Ni-1C (wt.%) steel. Upon ageing at 800 C for 15 min, two co-nanoprecipitation modes are observed: B2 forming together with kappa and B2 forming separately from kappa in the FCC matrix. APT reveals that the B2 precipitate next to kappa (referred to as B2I) is close to an FeAl type phase, while the isolated B2 precipitate (referred to as B2II) is close to a NiAl type phase. The kappa precipitates maintain a nearly constant Al content of approximately 18.4 at.% regardless of their precipitation position. DFT confirms that kappa may accommodate limited Ni substitution at Fe sites without losing structural stability, and that Fe Ni atomic exchange between kappa and B2 is thermodynamically favorable at 800 C. This exchange drives the B2 phase to evolve from a NiAl type towards an FeAl type, improving the stability of both phases during co-precipitation. These results provide understanding of kappa B2 interactions and offer insights for designing nanosized intermetallic strengthened microstructures in Al alloyed lightweight steels.

cond-mat.mtrl-sci

Atomic-scale study on core-shell Cu precipitation in steels: atom probe tomography and ab initio calculations

The present work investigates the atomic interactions among Cu, Al, and Ni elements in bcc-iron matrix, focusing on the formation mechanism of nano-sized core-shell Cu precipitates. Using a combination of atom probe tomography (APT), density functional theory (DFT) cal-culations, and molecular dynamics (MD) simulations, the study provides insights into the atomic-scale migration tendencies of these elements in the supersaturated solid solution sur-rounding Cu precipitate in the martensite phase of a medium-Mn steel. The results show that Ni and Al atoms were not expelled by Cu atoms but were instead attracted to the bcc iron matrix, forming a stable co-segregation in the outer shell. This phase effectively surrounded the nano-sized Cu precipitate and prevented its rapid growth, contributing to improved me-chanical properties. The findings offer a theoretical method for developing Cu-contaminated circular steels by utilizing DFT calculations to unravel bonding preferences and assess the po-tential for forming a stable precipitation phase around nano-sized Cu precipitates.

cond-mat.mtrl-sci

3D aspects of materials design for metals and alloys

Nowadays, most structural integrity concepts rely on simplified isotropic ma-terial data that are used within continuum mechanics modeling approaches. In contrast, modern casting and forming processes yield complex microstruc-tures coming along with pronounced gradients in the material's properties in various length scales. By means of additive manufacturing. bionics-inspired structures can be perfectly adapted to the space-resolved load distribution. Specific temperature control during solidification or heat treatment allow for usage of anisotropy and precipitation effects for materials optimization down to the atomic length scale. The present paper shows the significance and practical application of a three-dimensional correlation between the material's microstructure and its technical properties.

cond-mat.mtrl-sci

On the spheroidized carbide dissolution and elemental partitioning in a high carbon bearing steel 100Cr6

We report on the characterization of high carbon bearing steel 100Cr6 using electron microscopy and atom probe tomography in combination with multi-component diffusion simulations (DICTRA). Scanning electron micrographs show that around 14 vol.% spheroidized carbides are formed during soft annealing and only 3 vol.% remain after dissolution into the austenitic matrix by austenitization at 1123 K (850 °C) for 300 s. The spheroidized particles are identified as (Fe, Cr)3C by transmission electron microscopy. Atom probe analyses reveal the redistribution and partitioning behaviors of elements, i.e. C, Si, Mn, Cr, Fe in both, the spheroidized carbides and the bainitic matrix in the sample isothermally heat-treated at 773 K (500 °C) after austenitization. A homogeneous distribution of C and gradual gradient of Cr was detected within the spheroidized carbides. Due to its limited diffusivity in (Fe, Cr)3C, Cr exhibits a maximum concentration at the surface of spheroidized carbides (16 at.%) and decreases gradually from surface towards the core down to a level of about 2 at.%. The atom probe results also indicate that the partially dissolved spheroidized carbides during austenitization may serve as nucleation sites for intermediate temperature cementite within bainite, which results in a relatively softer surface and harder core in spheroidized particles. This microstructure may contribute to the good wear resistance and fatigue properties

cond-mat.mtrl-sci