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Yinan Cui

Publications and source records attributed to Yinan Cui.

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On the origin of superlattice stacking faults nucleation via climb of Frank partial in CoNi-based superalloys

High-temperature deformation in superalloys is governed by the cooperative glide-climb motion of dislocations. Superlattice stacking faults (SFs) in the gamma prime phase are predominantly interpreted as nucleating via conservative Shockley partial glide. Here, we demonstrate that non-conservative climb of a/3<111> Frank partials constitutes a general and kinetically viable pathway for both superlattice intrinsic (SISFs) and extrinsic stacking faults (SESFs) formation in the L12 structure of CoNi-based superalloys during compression at 850 Celsius. High-resolution transmission electron microscopy reveals that Frank partials form at gamma/gamma prime interface can climb into the gamma prime phase, generating SISFs via positive climb and SESFs via negative climb. Importantly, the negative climb-assisted nucleation of SESFs is experimentally confirmed for the first time, and the observed positive climb-assisted SISF configuration differs fundamentally from previously reported mechanisms. We show that these Frank partials originate from the reaction between a leading 30 degree Shockley partial and a 60 degree mixed dislocation on conjugate {111} planes, producing energetically stable configurations that promote subsequent climb. Energetic and kinetic analyses demonstrate that solute segregation induced reduction of SF energy provides a dominant contribution to Frank partial climb, enabling sustained climb and consequent SF expansion. Quantitative comparisons further indicate that, at elevated temperatures, solute drag-controlled Shockley glide can achieve mobilities comparable to vacancy diffusion-controlled Frank climb. These findings establish climb-assisted SF formation as a unified deformation mechanism in gamma prime phase, and that both SISF and SESF expansion can proceed through Frank partial climb.

cond-mat.mtrl-sci

Scale-bridging dislocation plasticity in MgO at room temperature

Dislocations in ceramics have recently gained renewed research interest, in contrast to the traditional belief that ceramics are inherently brittle. Understanding dislocation mechanics in representative oxides is beneficial for effective dislocation engineering. Here, we use MgO single crystals with mechanically seeded dislocation densities from about 10 to the power of 12 to about 10 to the power of 15 per square meter to investigate the mechanical behavior such as yield and fracture. Micro-pillar compression tests reveal a dislocation density dependent yield strength, mediated by the varying dominating dislocation mechanisms from nucleation to multiplication/motion. In situ TEM compression measurements highlight the dislocation-seeded samples can achieve a much-improved compressive plastic strain beyond about 70%, with a high yield strength of about 2.35 GPa (diameter of about 400 nm), indicating size effect. Complementary bulk compression tests, along with digital image correlation (DIC), demonstrate a consistent dislocation-mediated deformation and a notable size effect, with bulk samples exhibiting much reduced yield strength (about 120 MPa) compared to the nano-/micro-pillars. Using three-dimensional Discrete Dislocation Dynamics (3D-DDD) simulation, we further qualitatively analyze the collective dislocation activities (slip events) and work hardening during compression. This study provides new insights into dislocation-mediated plasticity in MgO, across different length scales, by systematically tuning dislocation density.

cond-mat.mtrl-sci

Segregation-driven cross-slip mechanism of shockley partials in the gamma prime phase of CoNi-based superalloys

In general, the cross-slip of superdislocations (a/2<011>) from {111} planes to {001} planes has been frequently observed in superalloys, accompanied by the formation of an antiphase boundary (APB) and driven by thermal activation. However, no prior studies have evidenced the occurrence of Shockley partial dislocation (a/6<112>) cross-slip within the gamma prime phase of superalloys. In this work, we present a newly observed cross-slip phenomenon: the Shockley partial dislocations cross-slip from one {111} plane to another {111} conjugate plane, facilitated by the formation of a stair-rod dislocation in the ordered gamma prime phase of a CoNi-based superalloy. Compression tests were conducted at 850 degrees Celsius with a strain rate of 10^-4 s^-1. Defects such as stacking faults and dislocations, along with the associated chemical fluctuations, were characterized using high-resolution scanning transmission electron microscopy (HRSTEM) and energy-dispersive X-ray spectroscopy (EDS). Elemental segregation was found to reduce the activation energy required for cross-slip by decreasing the energies of stacking faults and dislocations. In addition to elemental segregation, local stress concentrations, arising from the combined effects of applied stress, shearing dislocations within the gamma prime phase, and dislocation pile-ups, also play a critical role in triggering cross-slip. The formation of sessile stair-rod dislocations via this newly identified Shockley partial cross-slip in the gamma prime phase is beneficial for enhancing the high-temperature deformation resistance of the alloy by increasing the critical resolved shear stress required for further plastic deformation.

cond-mat.mtrl-sci

Stable crack propagation in dislocation-engineered oxide visualized by double cleavage drilled compression test

Understanding crack tip - dislocation interaction is critical for improving the fracture resistance of semi-brittle materials like room-temperature plastically deformable ceramics. Here, we use a modified double cleavage drilled compression (DCDC) specimen geometry, which facilitates stable crack propagation, to achieve in situ observation of crack tip - dislocation interaction. MgO specimens, furnished with dislocation-rich barriers, were employed to study how dislocations influence crack propagation. Crack progression was clearly observed to decelerate within dislocation-rich regions, slowing to 15% of its velocity as compared to the pristine crystal. Upon exiting these regions, cracks reaccelerated until reaching the next dislocation-rich barrier. Coupled phase field and crystal plasticity modeling replicates the experimental observations and provides mechanistic insight into crack tip - dislocation interactions. The aligned experiment and simulation results underscore the robustness of the technique and its potential to inform the design of more fracture-resistant ceramics via dislocations.

cond-mat.mtrl-sci

High-Ti induced planar-fault transformation toward superlattice extrinsic stacking faults and microtwins in crept CoNi-based superalloys

Controlling planar fault shearing mechanisms is key for improving the high-temperature creep performance of gamma prime-strengthened high-temperature superalloys. This work examines how the Ti concentration in L12-strengthened CoNi-based alloys affects planar fault formation during creep. Interrupted compressive creep tests were conducted at 1223 K under air with a constant load stress of 241 MPa. We found, for the first time, that high Ti additions shift the dominant gamma prime shearing mode from antiphase boundaries (APBs) in Ti-free and low-Ti alloys to superlattice extrinsic stacking faults (SESFs). Systematic ab initio calculations show that in high-Ti alloys, the elevated APB energy renders APB-shearing mode unfavorable. Nevertheless, the SESF energy decreases relative to that in low-Ti compositions, and an increased ratio of complex intrinsic stacking fault (CISF) to SESF energy promote the transformation of high-energy CISFs into lower-energy SESFs. Chemical analysis using scanning transmission electron microscopy combined with energy-dispersive X-ray spectroscopy further reveals that, SESFs in high-Ti alloys are enriched in Ti, Mo and W, yet no grid-like ordering is observed. Together with the ab initio calculations, Mo and W additions in high Ti alloys could facilitate the transformation from L12 structure to low-energy D024 structure, indicating Mo and W segregation along SESFs is energetically favourable. Furthermore, the successive SESF thickening facilitates microtwinning in the absence of D024 ordering along SESFs, as an additional big carrier for creep strain. These new findings clarify the role of Ti in controlling planar fault shearing mechanisms, providing new insights for optimizing the creep performance of next-generation CoNi-based superalloys.

cond-mat.mtrl-sci

Avalanches and Plastic Flow in Crystal Plasticity: An Overview

Crystal plasticity is mediated through dislocations, which form knotted configurations in a complex energy landscape. Once they disentangle and move, they may also be impeded by permanent obstacles with finite energy barriers or frustrating long-range interactions. The outcome of such complexity is the emergence of dislocation avalanches as the basic mechanism of plastic flow in solids at the nanoscale. While the deformation behavior of bulk materials appears smooth, a predictive model should clearly be based upon the character of these dislocation avalanches and their associated strain bursts. We provide here a comprehensive overview of experimental observations, theoretical models and computational approaches that have been developed to unravel the multiple aspects of dislocation avalanche physics and the phenomena leading to strain bursts in crystal plasticity.

cond-mat.mtrl-sci

Controlling Strain Bursts and Avalanches at the Nano-to-Micro Scale

We demonstrate, through 3-dimensional discrete dislocation dynamics simulations, that the com- plex dynamical response of nano and micro crystals to external constraints can be tuned. Under load rate control, strain bursts are shown to exhibit scale-free avalanche statistics, similar to critical phenomena in many physical systems. For the other extreme of displacement rate control, strain burst response transitions to quasi-periodic oscillations, similar to stick-slip earthquakes. External load mode control is shown to enable a qualitative transition in the complex collective dynamics of dislocations from self-organized criticality to quasi-periodic oscillations.

cond-mat.mtrl-sci

A phenomenological dislocation mobility law for bcc metals

Dislocation motion in body centered cubic (bcc) metals displays a number of specific features that result in a strong temperature dependence of the flow stress, and in shear deformation asymmetries relative to the loading direction as well as crystal orientation. Here we develop a generalized dislocation mobility law in bcc metals, and demonstrate its use in discrete Dislocation Dynamics (DD) simulations of plastic flow in tungsten (W) micro pillars. We present the theoretical background for dislocation mobility as a motivating basis for the developed law. Analytical theory, molecular dynamics (MD) simulations, and experimental data are used to construct a general phenomenological description. The usefulness of the mobility law is demonstrated through its application to modeling the plastic deformation of W micro pillars. The model is consistent with experimental observations of temperature and orientation dependence of the flow stress and the corresponding dislocation microstructure.

cond-mat.mtrl-sci