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Zaoli Zhang

Publications and source records attributed to Zaoli Zhang.

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Interface-Controlled Defect Engineering in TiN/TaN Superlattices for Enhanced Hardness and Fracture Toughness

TiNTaN superlattice coatings were designed to investigate how atomic-scale interface chemistry and defect-stabilized TaN layers govern hardness and fracture toughness. Guided by first-principles predictions identifying TaN-based layers as more damage tolerant than TiN, coherent superlattices with a bilayer period of 6 nm were synthesized by reactive magnetron sputtering and interfacially doped with C, B, or Si. Structural and chemical analyses reveal coherent fcc architectures with well-defined interfaces. Si segregates preferentially to the interfaces while incorporating into both TiN and TaN, whereas C and B predominantly diffuse into the TaN layers, modifying coherency strain, bonding, and defect populations. Consequently, hardness increases from 34 GPa for the undoped superlattice to 41 GPa for the Si-doped architecture, whereas fracture toughness increases from 2.8 to 4.0 MPam0.5 for the B-doped superlattice. First-principles calculations show that vacancy-stabilized TaxNy enhances elastic compliance and elastic contrast rather than intrinsic toughness, while the additional toughening induced by B indicates localized defect-assisted energy dissipation at chemically engineered interfaces. Thus, Si maximizes interface strengthening, whereas B provides the most favourable hardness-toughness balance while preserving high hardness, 38 GPa. These findings establish interface chemistry as an additional design parameter for tailoring the mechanical performance of ceramic nitride superlattices.

cond-mat.mtrl-sci

Machine-Learning Potentials Predict Orientation- and Mode-Dependent Fracture in Refractory Diborides

Fracture toughness ($K_\mathrm{Ic}$) and fracture strength ($\sigma_\mathrm{f}$) are key criteria in the selection and design of reliable ceramics. However, their experimental characterization remains challenging -- especially for ceramic thin films, where size and interfacial effects hinder accurate and reproducible measurements. Here, machine-learning interatomic potentials (MLIPs) trained on \textit{ab initio} datasets of single crystal models deformed up to fracture are used to characterize transgranular cleavage in pre-cracked ceramic diboride TMB$_2$ (TM = Ti, Zr, Hf) lattices through stress intensity factor ($K$)-controlled loading. Mode-I simulations performed across distinct crack geometries show that fracture is primarily driven by straight crack extension along the original plane. The corresponding macroscale fracture-initiation properties ($K_\mathrm{Ic} \approx 1.7$-2.9 MPa$\cdot\sqrt{\text{m}}$, $\sigma_\mathrm{f} \approx 1.6$-2.4 GPa) are extrapolated using established scaling laws. Considering TiB$_2$ as a representative system, additional simulations explore loading conditions ranging from pure Mode-I (opening) to Mode-II (sliding). TiB$_2$ models containing prismatic cracks exhibit their lowest fracture resistance under mixed-mode conditions, where the crack deflects onto pyramidal planes--as confirmed by nanoindentation tests on TiB$_2$(0001) thin films. This study establishes $K$-controlled, MLIP-based simulations as predictive tools for orientation- and mode-dependent fracture in ceramics. The approach is readily extendable to finite temperatures for evaluating fracture behavior under conditions relevant to refractory applications.

cond-mat.mtrl-sci

Microstructural and texture evolution of Copper-(Chromium, Molybdenum, Tungsten) composites deformed by high-pressure-torsion

Cu-refractory metal composites containing Cr, Mo or W were subjected to severe plastic deformation using room temperature high-pressure torsion (HPT). A lamellar microstructure developed in each of the composites at equivalent strains of ~75. The refractory metals developed {hkl}<111> fibre textures with a slight tilt to the tangential direction. This texture was stronger and more clearly defined in Mo and W than in Cr. By applying additional HPT deformation to these samples, perpendicular to the original shear strain, it was found that the lamellar structure of Cu30Mo70 and Cu20W80 (wt.%) composites could be retained at high equivalent strains and the refractory layer thickness could be reduced to 20-50 nm in Cu20W80 and 10-20 nm in Cu30Mo70. Although neighbouring regions of the microstucture were aligned and there was evidence of local texture in both composites, the bulk texture of Cu30Mo70 became weaker during this second step of HPT deformation. This was attributed to the refractory metal lamellae being discontinuous and imperfectly aligned. This work shows that it is possible to form ultrafine composites of Cu-group VI refractory metals via high-pressure torsion, with namolamellar structures being possible where there is a sufficient volume fraction of Mo or W.

cond-mat.mtrl-sci

On nanostructured molybdenum-copper composites produced by high pressure torsion

Nano-structured molybdenum-copper composites have been produced through severe plastic deformation of liquid-metal infiltrated Cu30Mo70 and Cu50Mo50 (wt.%) starting materials. Processing was carried out using high pressure torsion at room temperature with no subsequent sintering treatment, producing a porosity-free, ultrafine grained composite. Extensive deformation of the Cu50Mo50 composite via two-step high-pressure torsion produced equiaxed nanoscale grains of Mo and Cu with a grain size of 10-15 nm. Identical treatment of Cu30Mo70 produced a ultrafine, lamellar structure, comprised of Cu and Mo layers with thicknesses of ~5 nm and ~10-20 nm, respectively and an interlamellar spacing of 9 nm. This microstructure differs substantially from that of HPT-deformed Cu-Cr and Cu-W composites, in which the lamellar microstructure breaks down at high strains. The ultrafine-grained structure and absence of porosity resulted in composites with Vickers hardness values of 600 for Cu30Mo70 and 475 for Cu50Mo50. The ability to produce Cu30Mo70 nanocomposites with a combination of high strength, and a fine, oriented microstructure should be of interest for thermoelectric applications.

physics.app-ph

New insights on the formation of supersaturated solid solutions in the Cu Cr system deformed by high pressure torsion

In the Cu Cr system, the formation of supersaturated solid solutions can be obtained by severe plastic deformation. Energy dispersive synchrotron diffraction measurements on as deformed Cu Cr samples as a function of the applied strain during deformation confirm the formation of supersaturated solid solutions in this usually immiscible system. Due to evaluation of the diffraction data by a newly developed energy dispersive Rietveld program, lattice parameter and microstructural parameters such as domain size and microstrain are determined for as deformed as well as annealed samples. The obtained information is used to deepen the understanding of the microstructural evolution and the formation of supersaturated solid solutions during severe plastic deformation. Complimentary transmission electron microscopy investigations are furthermore performed to characterize the evolving microstructure in detail. After annealing at elevated temperatures, the formed solid solutions decompose. Compared to the as deformed state, an enhanced hardness combined with a high thermal stability is observed. Possible mechanisms for the enhanced hardness are discussed.

cond-mat.mtrl-sci

Impact of point defects on the electronic structure of paramagnetic CrN

This paper presents first principles calculations of paramagnetic cubic CrN$_x$ with the aim to provide deeper insight into recently published transmission electron microscopy-based study on this material. Among several types of point defects which may result in N-deficient material, N vacancy is found to be energetically preferred to Cr interstitial and anti-sites. Electron Energy Loss Near Edge Structure of N K-edge transition is calculated for various concentrations of N vacancies in CrN$_x$, yielding the same trends as experimentally observed. Analysis of the electronic structure reveals decreased charge transfer from Cr sites with increased N vacancy content, hence increasing the metallic character of the defected material. Finally, the electronic structure is found to be strongly dependent on the local environment (i.e. presence of the N vacancies).

cond-mat.mtrl-sci