arXiv subjects

Zhiqiao Dong

Publications and source records attributed to Zhiqiao Dong.

3 recordsLinked to original sources

arXiv2026

A Unified Hierarchical Multi-Task Multi-Fidelity Framework for Data-Efficient Surrogate Modeling in Manufacturing

Surrogate modeling is an essential data-driven technique for quantifying relationships between input variables and system responses in manufacturing and engineering systems. Two major challenges limit its effectiveness: (1) large data requirements for learning complex nonlinear relationships, and (2) heterogeneous data collected from sources with varying fidelity levels. Multi-task learning (MTL) addresses the first challenge by enabling information sharing across related processes, while multi-fidelity modeling addresses the second by accounting for fidelity-dependent uncertainty. However, existing approaches typically address these challenges separately, and no unified framework simultaneously leverages inter-task similarity and fidelity-dependent data characteristics. This paper develops a novel hierarchical multi-task multi-fidelity (H-MT-MF) framework for Gaussian process-based surrogate modeling. The proposed framework decomposes each task's response into a task-specific global trend and a residual local variability component that is jointly learned across tasks using a hierarchical Bayesian formulation. The framework accommodates an arbitrary number of tasks, design points, and fidelity levels while providing predictive uncertainty quantification. We demonstrate the effectiveness of the proposed method using a 1D synthetic example and a real-world engine surface shape prediction case study. Compared to (1) a state-of-the-art MTL model that does not account for fidelity information and (2) a stochastic kriging model that learns tasks independently, the proposed approach improves prediction accuracy by up to 19% and 23%, respectively. The H-MT-MF framework provides a general and extensible solution for surrogate modeling in manufacturing systems characterized by heterogeneous data sources.

cs.LG↗

arXiv2025

The Physics of Local Optimization in Complex Disordered Systems

Limited resources motivate decomposing large-scale problems into smaller,``local" subsystems and stitching together the so-found solutions. We explore the physics underlying this approach and discuss the concept of ``local hardness", i.e., the complexity of predicting local properties of the solution from local information, for the ground-state problem of both P- and NP-hard spin-glasses and related frustrated spin systems. Depending on the model considered, we observe varying scaling behaviors in how errors associated with local predictions decay as a function of the size of the solved subsystem. These errors are intimately connected to global critical threshold instabilities, characterized by gapless, avalanche-like excitations that follow scale-invariant size distributions. Away from criticality, local solvers quickly achieve high accuracy, aligning closely with the results of the computationally much more expensive global minimization. We leverage these findings to introduce a heuristic contraction-based algorithm for globally studying spin-glass ground states. The local solvers further display sharp imprints of the phase transition from the spin-glass to the ferromagnetic phase as the distribution of spin-glass couplings is shifted, as well as characteristic differences for the infinite-range model, implying the existence of specific classes of local hardness. Our findings shed light on how Nature may operate solely through local actions at her disposal.

cond-mat.dis-nn↗

arXiv2025

Physics-informed data-driven machine health monitoring for two-photon lithography

Two-photon lithography (TPL) is a sophisticated additive manufacturing technology for creating three-dimensional (3D) micro- and nano-structures. Maintaining the health of TPL systems is critical for ensuring consistent fabrication quality. Current maintenance practices often rely on experience rather than informed monitoring of machine health, resulting in either untimely maintenance that causes machine downtime and poor-quality fabrication, or unnecessary maintenance that leads to inefficiencies and avoidable downtime. To address this gap, this paper presents three methods for accurate and timely monitoring of TPL machine health. Through integrating physics-informed data-driven predictive models for structure dimensions with statistical approaches, the proposed methods are able to handle increasingly complex scenarios featuring different levels of generalizability. A comprehensive experimental dataset that encompasses six process parameter combinations and six structure dimensions under two machine health conditions was collected to evaluate the effectiveness of the proposed approaches. Across all test scenarios, the approaches are shown to achieve high accuracies, demonstrating excellent effectiveness, robustness, and generalizability. These results represent a significant step toward condition-based maintenance for TPL systems.

cs.LG↗