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Arash Adel

Publications and source records attributed to Arash Adel.

5 recordsLinked to original sources

Contact-Rich Robotic Manipulation in Construction via Zero-Shot Learning: A Diffusion Policy-Guided Adaptive Control

Construction robotics and automation offer promising means of improving productivity, alleviating workforce shortages, and reducing workers' exposure to physically demanding tasks. However, reliable contact-rich robotic assembly remains challenging under tight tolerances, fabrication inaccuracies, and uncertain contact dynamics. To address this challenge, we present a framework coupling diffusion policies trained on simulation-generated pose and force/torque data with an L1-inspired adaptive controller that corrects policy-predicted actions online to compensate for unmodeled contact dynamics. We benchmark the framework against baselines in timber joinery, pipe fitting, and sequential full-scale truss assembly. It achieves 100% success on single-task assemblies and 90-100% success across sequential truss assembly subtasks, with lower, more stable contact forces than the baselines. By enabling zero-shot sim-to-real transfer for force-aware contact-rich assembly, the framework reduces costly, labor-intensive real-world data collection for policy training and advances scalable, robust automation of multistage assembly, motivating extension to broader contact-rich manipulation tasks in construction.

cs.RO

Adaptive Human-Robot Collaboration for Masonry Construction Under Material and Assembly Uncertainty

Human-robot collaboration in construction is often challenged by limited robot-to-human communication and the need to adapt to tolerance accumulation arising from material and assembly uncertainties. We present an adaptive human-robot collaborative workflow for masonry construction that addresses communication limitations and tolerance accumulation, demonstrated through a brickwork case study in which a robot places bricks while a human applies adhesive. This workflow is enabled by two complementary mechanisms: 1) an end-effector-mounted projector that provides spatially registered, just-in-time projection guidance for manual adhesive application, and 2) laser scanning for feedback-driven grasping and placement pose correction. Together, these mechanisms enable adjustment of human and robotic actions in response to material variability and accumulated assembly tolerances. Full-scale experiments across conventional running-bond and nonstandard configurations demonstrate that projection guidance improves adhesive application consistency and reduces application time, while laser-based correction maintains level courses and avoids collision-prone failures associated with open-loop execution. These results indicate that integrating spatial projection with feedback-driven adaptation, enabled by material and as-built sensing, can mitigate tolerance accumulation and improve precision and robustness in human-robot collaborative construction.

cs.RO

Computational Design and Co-Robotic Fabrication for Material Reuse in Architecture

Climate change and resource depletion demand a shift from the dominant linear "take-make-use-dispose" paradigm of construction toward circular, low-waste practices. Material reuse offers a promising pathway by reducing raw material extraction, mitigating waste, and extending the service lifespan of carbon-sequestering materials such as timber. Realizing this potential, however, requires addressing technical and logistical challenges across both design and construction for accommodating heterogeneous, reclaimed material inventories. This paper presents an integrated framework that couples data-driven computational design with feedback-driven adaptive human-robot collaborative (co-robotic) fabrication and assembly to enable the realization of nonstandard structures made from reclaimed timber of varying length and geometries, supplemented with new off-the-shelf timber when necessary. The framework is validated through Timbrelyn, a built case-study installation that demonstrates how timber reuse can inform and enhance architectural expression. This work contributes to the development of integrated design-to-fabrication workflows that advance adaptive, feedback-driven methods to handle inventory constraints and reclaimed material uncertainties, facilitating material reuse in the design and construction of new buildings and structures.

cs.RO

A Latency-Aware Framework for Visuomotor Policy Learning on Industrial Robots

Industrial robots are increasingly deployed in construction and manufacturing tasks, where the deployment of end-to-end visuomotor policies is challenged by the observation-execution gap induced by observation, inference, and execution latencies. This gap is often significant on industrial robotic arms due to high-level control interfaces and slower closed-loop dynamics, making execution timing a dominant system-level concern. This paper presents a system-level, latency-aware framework for deploying and evaluating visuomotor policies on industrial robotic arms. The framework integrates latency-calibrated multimodal sensing, data synchronization, a unified communication pipeline, and a teleoperation interface for collecting expert demonstrations. Within this framework, we formalize a latency-aware execution strategy that assigns timestamps to policy-predicted action sequences and schedules only temporally feasible actions according to their intended execution time, enabling asynchronous inference and execution without modifying policy architectures or training procedures. We evaluate the framework on a contact-rich assembly task while systematically varying inference latency and compare latency-aware execution against blocking and naive asynchronous baselines using identical policies and sensing modalities. Results show that latency-aware execution preserves smooth motion, compliant contact behavior, and task progression consistent with demonstrations across inference latencies of 100-500 ms. Latency-aware execution maintained task duration and motion smoothness within 13% and 9% of the demonstration reference, respectively, while avoiding the latency-dependent slowdown observed under blocking execution and the large contact-force overshoots produced by naive asynchronous execution.

cs.RO

Learning Diffusion Policies for Robotic Manipulation of Timber Joinery under Fabrication Uncertainty

Fabrication uncertainty arising from tolerance accumulation, material imperfection, and positioning errors remains a critical barrier to automated robotic assembly in construction, particularly for contact-rich manipulation tasks under minimal geometric clearance. This paper investigates the deployment of diffusion policy learning on construction-scale industrial robots to enable robust, high-precision assembly under such uncertainty, using tight-clearance mortise and tenon timber joinery as a representative case study. Sensory-motor diffusion policies are trained using teleoperated demonstrations collected from an industrial robotic workcell equipped with force/torque sensing. A two-phase experimental study evaluates baseline performance and robustness under randomized positional perturbations up to 10 mm, far exceeding the joint clearance. The best-performing policy achieved 100% success under nominal conditions and 75% average success under uncertainty. These results suggest that diffusion policies can improve robustness to fabrication-induced misalignment, representing a step toward reliable robotic assembly in construction under tight tolerances.

cs.RO