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Bingran Wang

Publications and source records attributed to Bingran Wang.

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Knowledge-guided generative surrogate modeling for high-dimensional design optimization under scarce data

Surrogate models are widely used in mechanical design and manufacturing process optimization, where high-fidelity computational models may be unavailable or prohibitively expensive. Their effectiveness, however, is often limited by data scarcity, as purely data-driven surrogates struggle to achieve high predictive accuracy in such situations. Subject matter experts (SMEs) frequently possess valuable domain knowledge about functional relationships, yet few surrogate modeling techniques can systematically integrate this information with limited data. We address this challenge with RBF-Gen, a knowledge-guided surrogate modeling framework that combines scarce data with domain knowledge. This method constructs a radial basis function (RBF) space with more centers than training samples and leverages the null space via a generator network, inspired by the principle of maximum information preservation. The introduced latent variables provide a principled mechanism to encode structural relationships and distributional priors during training, thereby guiding the surrogate toward physically meaningful solutions. Numerical studies demonstrate that RBF-Gen significantly outperforms standard RBF surrogates on 1D and 2D structural optimization problems in data-scarce settings, and achieves superior predictive accuracy on a real-world semiconductor manufacturing dataset. These results highlight the potential of combining limited experimental data with domain expertise to enable accurate and practical surrogate modeling in mechanical and process design problems.

cs.LG

Spline Dimensional Decomposition with Interpolation-based Optimal Knot Selection for Stochastic Dynamic Analysis

Forward uncertainty quantification in dynamical systems is challenging due to non-smooth or locally oscillating nonlinear behaviors. Spline dimensional decomposition (SDD) addresses such nonlinearity by partitioning input coordinates via knot placement, but its accuracy is highly sensitive to internal knot locations. Optimizing knots using sequential quadratic programming is effective, yet computationally expensive. We propose a computationally efficient, interpolation-based method for optimal knot selection in SDD. The method includes: (1) interpolating input-output profiles, (2) defining subinterval-based reference regions, and (3) selecting knots at maximum gradient points within each region. The resulting knot vector is then applied to SDD for accurate approximation of non-smooth and oscillatory responses. A modal analysis of a lower control arm shows that SDD with the proposed knots yields higher accuracy than SDD with uniformly or randomly spaced knots and a Gaussian process model. In this example, the proposed SDD achieves the lowest relative variance error (2.89%) for the first natural frequency distribution, compared to uniformly spaced knots (12.310%), randomly spaced knots (15.274%), and Gaussian process (5.319%). All surrogates are constructed using the same 401 simulation datasets, and errors are evaluated against a 2000-sample Monte Carlo simulation. Scalability and applicability are demonstrated through stochastic and reliability analyses of one- and three-dimensional benchmark functions, and a ten-dimensional lower control arm model. Results confirm that second-moment statistics and reliability estimates can be accurately obtained with only a few hundred function evaluations or finite element simulations.

stat.ML

A comparative study of uncertainty quantification methods in gust response analysis of a Lift-Plus-Cruise eVTOL aircraft wing

Wind gusts, being inherently stochastic, can significantly influence the safety and performance of aircraft. This study investigates a three-dimensional uncertainty quantification (UQ) problem to explore how uncertainties in gust and flight conditions affect the structural response of a Lift-Plus-Cruise eVTOL aircraft wing. The analysis employs an unsteady aeroelastic model with a one-way coupling between a panel method aerodynamic solver and a shell analysis structural solver to predict the wing's response under varying conditions. Additionally, this paper presents a comparative evaluation of commonly used non-intrusive UQ methods, including non-intrusive polynomial chaos, kriging, Monte Carlo, univariate dimension reduction, and gradient-enhanced univariate dimension reduction. These methods are assessed based on their effectiveness in estimating various risk measures-mean, standard deviation, and 95th percentile-of critical structural response outputs such as maximum tip displacement and average strain energy. The numerical results reveal significant variability in the structural response outputs, even under relatively small ranges of uncertain inputs. This highlights the sensitivity of the system to uncertainties in gust and flight conditions. Furthermore, the performance of the implemented UQ methods varies significantly depending on the specific risk measures and the quantity of interest being analyzed.

cs.CE

Design optimization of semiconductor manufacturing equipment using a novel multi-fidelity surrogate modeling approach

Careful design of semiconductor manufacturing equipment is crucial for ensuring the performance, yield, and reliability of semiconductor devices. Despite this, numerical optimization methods are seldom applied to optimize the design of such equipment due to the difficulty of obtaining accurate simulation models. In this paper, we address a practical and industrially relevant electrostatic chuck (ESC) design optimization problem by proposing a novel multi-fidelity surrogate modeling approach. The optimization aims to improve the temperature uniformity of the wafer during the etching process by adjusting seven parameters associated with the coolant path and embossing. Our approach combines low-fidelity (LF) and high-fidelity (HF) simulation data to efficiently predict spatial-field quantities, even with a limited number of data points. We use proper orthogonal decomposition (POD) to project the spatially interpolated HF and LF field data onto a shared latent space, followed by the construction of a multi-fidelity kriging model to predict the latent variables of the HF output field. In the ESC design problem, with hundreds or fewer data, our approach achieves a more than 10% reduction in prediction error compared to using kriging models with only HF or LF data. Additionally, in the ESC optimization problem, our proposed method yields better solutions with improvements in all of the quantities of interest, while requiring 20% less data generation cost compared to the HF surrogate modeling approach.

cs.CE

Extension of graph-accelerated non-intrusive polynomial chaos to high-dimensional uncertainty quantification through the active subspace method

The recently introduced graph-accelerated non-intrusive polynomial chaos (NIPC) method has shown effectiveness in solving a broad range of uncertainty quantification (UQ) problems with multidisciplinary systems. It uses integration-based NIPC to solve the UQ problem and generates the quadrature rule in a desired tensor structure, so that the model evaluations can be efficiently accelerated through the computational graph transformation method, Accelerated Model evaluations on Tensor grids using Computational graph transformations (AMTC). This method is efficient when the model's computational graph possesses a certain type of sparsity which is commonly the case in multidisciplinary problems. However, it faces limitations in high-dimensional cases due to the curse of dimensionality. To broaden its applicability in high-dimensional UQ problems, we propose AS-AMTC, which integrates the AMTC approach with the active subspace (AS) method, a widely-used dimension reduction technique. In developing this new method, we have also developed AS-NIPC, linking integration-based NIPC with the AS method for solving high-dimensional UQ problems. AS-AMTC incorporates rigorous approaches to generate orthogonal polynomial basis functions for lower-dimensional active variables and efficient quadrature rules to estimate their coefficients. The AS-AMTC method extends AS-NIPC by generating a quadrature rule with a desired tensor structure. This allows the AMTC method to exploit the computational graph sparsity, leading to efficient model evaluations. In an 81-dimensional UQ problem derived from an air-taxi trajectory optimization scenario, AS-NIPC demonstrates a 30% decrease in relative error compared to the existing methods, while AS-AMTC achieves an 80% reduction.

cs.CE

Accelerating model evaluations in uncertainty propagation on tensor grids using computational graph transformations

Methods such as non-intrusive polynomial chaos (NIPC), and stochastic collocation are frequently used for uncertainty propagation problems. Particularly for low-dimensional problems, these methods often use a tensor-product grid for sampling the space of uncertain inputs. A limitation of this approach is that it encounters a significant challenge: the number of sample points grows exponentially with the increase of uncertain inputs. Current strategies to mitigate computational costs abandon the tensor structure of sampling points, with the aim of reducing their overall count. Contrastingly, our investigation reveals that preserving the tensor structure of sample points can offer distinct advantages in specific scenarios. Notably, by manipulating the computational graph of the targeted model, it is feasible to avoid redundant evaluations at the operation level to significantly reduce the model evaluation cost on tensor-grid inputs. This paper presents a pioneering method: Accelerated Model Evaluations on Tensor grids using Computational graph transformations (AMTC). The core premise of AMTC lies in the strategic modification of the computational graph of the target model to algorithmically remove the repeated evaluations on the operation level. We implemented the AMTC method within the compiler of a new modeling language called the Computational System Design Language (CSDL). We demonstrate the effectiveness of AMTC by using it with the full-grid NIPC method to solve four low-dimensional UQ problems involving an analytical piston model, a multidisciplinary unmanned aerial vehicle design model, a multi-point air taxi mission analysis model, and a single-disciplinary rotor model, respectively. For three of the four test problems, AMTC reduces the model evaluation cost by between 50% and 90%, making the full-grid NIPC the most efficacious method to use among the UQ methods implemented.

cs.CE

A gradient-enhanced univariate dimension reduction method for uncertainty propagation

The univariate dimension reduction (UDR) method stands as a way to estimate the statistical moments of the output that is effective in a large class of uncertainty quantification (UQ) problems. UDR's fundamental strategy is to approximate the original function using univariate functions so that the UQ cost only scales linearly with the dimension of the problem. Nonetheless, UDR's effectiveness can diminish when uncertain inputs have high variance, particularly when assessing the output's second and higher-order statistical moments. This paper proposes a new method, gradient-enhanced univariate dimension reduction (GUDR), that enhances the accuracy of UDR by incorporating univariate gradient function terms into the UDR approximation function. Theoretical results indicate that the GUDR approximation is expected to be one order more accurate than UDR in approximating the original function, and it is expected to generate more accurate results in computing the output's second and higher-order statistical moments. Our proposed method uses a computational graph transformation strategy to efficiently evaluate the GUDR approximation function on tensor-grid quadrature inputs, and use the tensor-grid input-output data to compute the statistical moments of the output. With an efficient automatic differentiation method to compute the gradients, our method preserves UDR's linear scaling of computation time with problem dimension. Numerical results show that the GUDR is more accurate than UDR in estimating the standard deviation of the output and has a performance comparable to the method of moments using a third-order Taylor series expansion.

cs.CE

Graph-accelerated non-intrusive polynomial chaos expansion using partially tensor-structured quadrature rules for uncertainty quantification

Recently, the graph-accelerated non-intrusive polynomial chaos (NIPC) method has been proposed for solving uncertainty quantification (UQ) problems. This method leverages the full-grid integration-based NIPC method to address UQ problems while employing the computational graph transformation approach, AMTC, to accelerate the tensor-grid evaluations. This method exhibits remarkable efficacy on a broad range of low-dimensional (three dimensions or less) UQ problems featuring multidisciplinary models. However, it often does not scale well with problem dimensions due to the exponential increase in the number of quadrature points when using the full-grid quadrature rule. To expand the applicability of this method to a broader range of UQ problems, this paper introduces a new framework for generating a tailored, partially tensor-structured quadrature rule to use with the graph-accelerated NIPC method. This quadrature rule, generated through the designed quadrature approach, possesses a tensor structure that is tailored for the computational model. The selection of the tensor structure is guided by an analysis of the computational graph, ensuring that the quadrature rule effectively capitalizes on the sparsity within the computational graph when paired with the AMTC method. This method has been tested on one 4D and one 6D UQ problem, both originating from aircraft design scenarios and featuring multidisciplinary models. Numerical results show that, when using with graph-accelerated NIPC method, our approach generates a partially tensor-structured quadrature rule that outperforms the full-grid Gauss quadrature and the designed quadrature methods (more than 40% reduction in computational costs) in both of the test problems.

cs.CE

Longevity Studies of CSC Prototypes Operating with Ar+CO$_{2}$ Gas Mixture and Different Fractions of CF$_{4}$

Studies of Cathode Strip Chamber longevity, comparing Ar+CO2 gas mixtures with fractions of 5%, 2%, and 0% CF4, were performed using several small cathode strip prototype chambers. In each trial, a localized source of radiation was used to irradiate up to an accumulated charge of about 300 mC/cm. Additionally, longevity of a uniformly irradiated prototype operating with 2% CF4 was studied at the CERN Gamma Irradiation Facility GIF++. Post-hoc analysis of the chamber electrodes using spectroscopy techniques was also done.

physics.ins-det