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Dennis Hong

Publications and source records attributed to Dennis Hong.

34 records · Page 2Linked to original sources

OptiState: State Estimation of Legged Robots using Gated Networks with Transformer-based Vision and Kalman Filtering

State estimation for legged robots is challenging due to their highly dynamic motion and limitations imposed by sensor accuracy. By integrating Kalman filtering, optimization, and learning-based modalities, we propose a hybrid solution that combines proprioception and exteroceptive information for estimating the state of the robot's trunk. Leveraging joint encoder and IMU measurements, our Kalman filter is enhanced through a single-rigid body model that incorporates ground reaction force control outputs from convex Model Predictive Control optimization. The estimation is further refined through Gated Recurrent Units, which also considers semantic insights and robot height from a Vision Transformer autoencoder applied on depth images. This framework not only furnishes accurate robot state estimates, including uncertainty evaluations, but can minimize the nonlinear errors that arise from sensor measurements and model simplifications through learning. The proposed methodology is evaluated in hardware using a quadruped robot on various terrains, yielding a 65% improvement on the Root Mean Squared Error compared to our VIO SLAM baseline. Code example: https://github.com/AlexS28/OptiState

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Adaptive Force Controller for Contact-Rich Robotic Systems using an Unscented Kalman Filter

In multi-point contact systems, precise force control is crucial for achieving stable and safe interactions between robots and their environment. Thus, we demonstrate an admittance controller with auto-tuning that can be applied for these systems. The controller's objective is to track the target wrench profiles of each contact point while considering the additional torque due to rotational friction. Our admittance controller is adaptive during online operation by using an auto-tuning method that tunes the gains of the controller while following user-specified training objectives. These objectives include facilitating controller stability, such as tracking the wrench profiles as closely as possible, ensuring control outputs are within force limits that minimize slippage, and avoiding configurations that induce kinematic singularity. We demonstrate the robustness of our controller on hardware for both manipulation and locomotion tasks using a multi-limbed climbing robot.

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Real-to-Sim: Predicting Residual Errors of Robotic Systems with Sparse Data using a Learning-based Unscented Kalman Filter

Achieving highly accurate dynamic or simulator models that are close to the real robot can facilitate model-based controls (e.g., model predictive control or linear-quadradic regulators), model-based trajectory planning (e.g., trajectory optimization), and decrease the amount of learning time necessary for reinforcement learning methods. Thus, the objective of this work is to learn the residual errors between a dynamic and/or simulator model and the real robot. This is achieved using a neural network, where the parameters of a neural network are updated through an Unscented Kalman Filter (UKF) formulation. Using this method, we model these residual errors with only small amounts of data -- a necessity as we improve the simulator/dynamic model by learning directly from real-world operation. We demonstrate our method on robotic hardware (e.g., manipulator arm, and a wheeled robot), and show that with the learned residual errors, we can further close the reality gap between dynamic models, simulations, and actual hardware.

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Tactile Tool Manipulation

Humans can effortlessly perform very complex, dexterous manipulation tasks by reacting to sensor observations. In contrast, robots can not perform reactive manipulation and they mostly operate in open-loop while interacting with their environment. Consequently, the current manipulation algorithms either are inefficient in performance or can only work in highly structured environments. In this paper, we present closed-loop control of a complex manipulation task where a robot uses a tool to interact with objects. Manipulation using a tool leads to complex kinematics and contact constraints that need to be satisfied for generating feasible manipulation trajectories. We first present an open-loop controller design using Non-Linear Programming (NLP) that satisfies these constraints. In order to design a closed-loop controller, we present a pose estimator of objects and tools using tactile sensors. Using our tactile estimator, we design a closed-loop controller based on Model Predictive Control (MPC). The proposed algorithm is verified using a 6 DoF manipulator on tasks using a variety of objects and tools. We verify that our closed-loop controller can successfully perform tool manipulation under several unexpected contacts. Video summarizing this work and hardware experiments are found https://youtu.be/VsClK04qDhk.

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Learning Near-global-optimal Strategies for Hybrid Non-convex Model Predictive Control of Single Rigid Body Locomotion

Convex model predictive controls (MPCs) with a single rigid body model have demonstrated strong performance on real legged robots. However, convex MPCs are limited by their assumptions such as small rotation angle and pre-defined gait, limiting the richness of potential solutions. We remove those assumptions and solve the complete mixed-integer non-convex programming with single rigid body model. We first collect datasets of pre-solved problems offline, then learn the problem-solution map to solve this optimization fast for MPC. If warm-starts can be found, offline problems can be solved close to the global optimality. The proposed controller is tested by generating various gaits and behaviors depending on the initial conditions. Hardware test demonstrates online gait generation and adaptation running at more than 50 Hz based on sensor feedback.

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Feasibility Study of LIMMS, A Multi-Agent Modular Robotic Delivery System with Various Locomotion and Manipulation Modes

The logistics of transporting a package from a storage facility to the consumer's front door usually employs highly specialized robots often times splitting sub-tasks up to different systems, e.g., manipulator arms to sort and wheeled vehicles to deliver. More recent endeavors attempt to have a unified approach with legged and humanoid robots. These solutions, however, occupy large amounts of space thus reducing the number of packages that can fit into a delivery vehicle. As a result, these bulky robotic systems often reduce the potential for scalability and task parallelization. In this paper, we introduce LIMMS (Latching Intelligent Modular Mobility System) to address both the manipulation and delivery portion of a typical last-mile delivery while maintaining a minimal spatial footprint. LIMMS is a symmetrically designed, 6 degree of freedom (DoF) appendage-like robot with wheels and latching mechanisms at both ends. By latching onto a surface and anchoring at one end, LIMMS can function as a traditional 6-DoF manipulator arm. On the other hand, multiple LIMMS can latch onto a single box and behave like a legged robotic system where the package is the body. During transit, LIMMS folds up compactly and takes up much less space compared to traditional robotic systems. A large group of LIMMS units can fit inside of a single delivery vehicle, opening the potential for new delivery optimization and hybrid planning methods never done before. In this paper, the feasibility of LIMMS is studied and presented using a hardware prototype as well as simulation results for a range of sub-tasks in a typical last-mile delivery.

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Multi-Modal Multi-Agent Optimization for LIMMS, A Modular Robotics Approach to Delivery Automation

In this paper we present a motion planner for LIMMS, a modular multi-agent, multi-modal package delivery platform. A single LIMMS unit is a robot that can operate as an arm or leg depending on how and what it is attached to, e.g., a manipulator when it is anchored to walls within a delivery vehicle or a quadruped robot when 4 are attached to a box. Coordinating amongst multiple LIMMS, when each one can take on vastly different roles, can quickly become complex. For such a planning problem we first compose the necessary logic and constraints. The formulation is then solved for skill exploration and can be implemented on hardware after refinement. To solve this optimization problem we use alternating direction method of multipliers (ADMM). The proposed planner is experimented under various scenarios which shows the capability of LIMMS to enter into different modes or combinations of them to achieve their goal of moving shipping boxes.

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SCALER: A Tough Versatile Quadruped Free-Climber Robot

This paper introduces SCALER, a quadrupedal robot that demonstrates climbing on bouldering walls, overhangs, ceilings and trotting on the ground. SCALER is one of the first high-degrees of freedom four-limbed robots that can free-climb under the Earth's gravity and one of the most mechanically efficient quadrupeds on the ground. Where other state-of-the-art climbers specialize in climbing, SCALER promises practical free-climbing with payload \textit{and} ground locomotion, which realizes true versatile mobility. A new climbing gait, SKATE gait, increases the payload by utilizing the SCALER body linkage mechanism. SCALER achieves a maximum normalized locomotion speed of $1.87$ /s, or $0.56$ m/s on the ground and $1.0$ /min, or $0.35$ m/min in bouldering wall climbing. Payload capacity reaches $233$ % of the SCALER weight on the ground and $35$ % on the vertical wall. Our GOAT gripper, a mechanically adaptable underactuated two-finger gripper, successfully grasps convex and non-convex objects and supports SCALER.

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Simultaneous Contact-Rich Grasping and Locomotion via Distributed Optimization Enabling Free-Climbing for Multi-Limbed Robots

While motion planning of locomotion for legged robots has shown great success, motion planning for legged robots with dexterous multi-finger grasping is not mature yet. We present an efficient motion planning framework for simultaneously solving locomotion (e.g., centroidal dynamics), grasping (e.g., patch contact), and contact (e.g., gait) problems. To accelerate the planning process, we propose distributed optimization frameworks based on Alternating Direction Methods of Multipliers (ADMM) to solve the original large-scale Mixed-Integer NonLinear Programming (MINLP). The resulting frameworks use Mixed-Integer Quadratic Programming (MIQP) to solve contact and NonLinear Programming (NLP) to solve nonlinear dynamics, which are more computationally tractable and less sensitive to parameters. Also, we explicitly enforce patch contact constraints from limit surfaces with micro-spine grippers. We demonstrate our proposed framework in the hardware experiments, showing that the multi-limbed robot is able to realize various motions including free-climbing at a slope angle 45° with a much shorter planning time.

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An Under-Actuated Whippletree Mechanism Gripper based on Multi-Objective Design Optimization with Auto-Tuned Weights

Current rigid linkage grippers are limited in flexibility, and gripper design optimality relies on expertise, experiments, or arbitrary parameters. Our proposed rigid gripper can accommodate irregular and off-center objects through a whippletree mechanism, improving adaptability. We present a whippletree-based rigid under-actuated gripper and its parametric design multi-objective optimization for a one-wall climbing task. Our proposed objective function considers kinematics and grasping forces simultaneously with a mathematical metric based on a model of an object environment. Our multi-objective problem is formulated as a single kinematic objective function with auto-tuning force-based weight. Our results indicate that our proposed objective function determines optimal parameters and kinematic ranges for our under-actuated gripper in the task environment with sufficient grasping forces.

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Designing Multi-Stage Coupled Convex Programming with Data-Driven McCormick Envelope Relaxations for Motion Planning

For multi-limbed robots, motion planning with posture and force constraints tends to be a difficult optimization problem due to nonlinearities, which also present extended solve times. We propose a multi-stage optimization framework with data-driven inter-stage coupling constraints to address the nonlinearity. Both clustering and evolutionary approaches to find the McCormick envelope relaxations are used to find the problem-specific parameters. The learned constraints are then used in the prior stages, which provides advanced knowledge of the following stages. This leads to improved solve times and interpretability of the results. The planner is validated through multiple walking and climbing tasks on a 10 kg hexapod robot.

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SABER: Data-Driven Motion Planner for Autonomously Navigating Heterogeneous Robots

We present an end-to-end online motion planning framework that uses a data-driven approach to navigate a heterogeneous robot team towards a global goal while avoiding obstacles in uncertain environments. First, we use stochastic model predictive control (SMPC) to calculate control inputs that satisfy robot dynamics, and consider uncertainty during obstacle avoidance with chance constraints. Second, recurrent neural networks are used to provide a quick estimate of future state uncertainty considered in the SMPC finite-time horizon solution, which are trained on uncertainty outputs of various simultaneous localization and mapping algorithms. When two or more robots are in communication range, these uncertainties are then updated using a distributed Kalman filtering approach. Lastly, a Deep Q-learning agent is employed to serve as a high-level path planner, providing the SMPC with target positions that move the robots towards a desired global goal. Our complete methods are demonstrated on a ground and aerial robot simultaneously (code available at: https://github.com/AlexS28/SABER).

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LTO: Lazy Trajectory Optimization with Graph-Search Planning for High DOF Robots in Cluttered Environments

Although Trajectory Optimization (TO) is one of the most powerful motion planning tools, it suffers from expensive computational complexity as a time horizon increases in cluttered environments. It can also fail to converge to a globally optimal solution. In this paper, we present Lazy Trajectory Optimization (LTO) that unifies local short-horizon TO and global Graph-Search Planning (GSP) to generate a long-horizon global optimal trajectory. LTO solves TO with the same constraints as the original long-horizon TO with improved time complexity. We also propose a TO-aware cost function that can balance both solution cost and planning time. Since LTO solves many nearly identical TO in a roadmap, it can provide an informed warm-start for TO to accelerate the planning process. We also present proofs of the computational complexity and optimality of LTO. Finally, we demonstrate LTO's performance on motion planning problems for a 2 DOF free-flying robot and a 21 DOF legged robot, showing that LTO outperforms existing algorithms in terms of its runtime and reliability.

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Risk-Averse MPC via Visual-Inertial Input and Recurrent Networks for Online Collision Avoidance

In this paper, we propose an online path planning architecture that extends the model predictive control (MPC) formulation to consider future location uncertainties for safer navigation through cluttered environments. Our algorithm combines an object detection pipeline with a recurrent neural network (RNN) which infers the covariance of state estimates through each step of our MPC's finite time horizon. The RNN model is trained on a dataset that comprises of robot and landmark poses generated from camera images and inertial measurement unit (IMU) readings via a state-of-the-art visual-inertial odometry framework. To detect and extract object locations for avoidance, we use a custom-trained convolutional neural network model in conjunction with a feature extractor to retrieve 3D centroid and radii boundaries of nearby obstacles. The robustness of our methods is validated on complex quadruped robot dynamics and can be generally applied to most robotic platforms, demonstrating autonomous behaviors that can plan fast and collision-free paths towards a goal point.

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Risk-Aware Motion Planning for a Limbed Robot with Stochastic Gripping Forces Using Nonlinear Programming

We present a motion planning algorithm with probabilistic guarantees for limbed robots with stochastic gripping forces. Planners based on deterministic models with a worst-case uncertainty can be conservative and inflexible to consider the stochastic behavior of the contact, especially when a gripper is installed. Our proposed planner enables the robot to simultaneously plan its pose and contact force trajectories while considering the risk associated with the gripping forces. Our planner is formulated as a nonlinear programming problem with chance constraints, which allows the robot to generate a variety of motions based on different risk bounds. To model the gripping forces as random variables, we employ Gaussian Process regression. We validate our proposed motion planning algorithm on an 11.5 kg six-limbed robot for two-wall climbing. Our results show that our proposed planner generates various trajectories (e.g., avoiding low friction terrain under the low risk bound, choosing an unstable but faster gait under the high risk bound) by changing the probability of risk based on various specifications.

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OmBURo: A Novel Unicycle Robot with Active Omnidirectional Wheel

A mobility mechanism for robots to be used in tight spaces shared with people requires it to have a small footprint, to move omnidirectionally, as well as to be highly maneuverable. However, currently there exist few such mobility mechanisms that satisfy all these conditions well. Here we introduce Omnidirectional Balancing Unicycle Robot (OmBURo), a novel unicycle robot with active omnidirectional wheel. The effect is that the unicycle robot can drive in both longitudinal and lateral directions simultaneously. Thus, it can dynamically balance itself based on the principle of dual-axis wheeled inverted pendulum. This letter discloses the early development of this novel unicycle robot involving the overall design, modeling, and control, as well as presents some preliminary results including station keeping and path following. With its very compact structure and agile mobility, it might be the ideal locomotion mechanism for robots to be used in human environments in the future.

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